Trane BCHC, BCVC, BCXC-SVX01B-EN manual Controls Interface, Control Options, Tracer Controllers

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Controls Interface

Control Options

Blower coil air handlers are available without controls or with one of four different control options:

Control interface

Tracer™ ZN010

Tracer ZN510

Tracer ZN520

Units without controls have a junction box mounted on the drive side for motor power wire terminations. The controller is easily accessible in the control box for service. Control option descriptions follow below.

Control Interface

The control interface is for use with a field–supplied low voltage thermostat. It includes a control box with a transformer, motor contactor, and disconnect switch. All hot leads to the motor are disconnected at the contactor and disconnect switch to eliminate the risk of shock during service. The end devices are mounted with the wires pulled and terminated inside the two-sided terminal strip. All customer connections other than power are on the outside of the two-sided terminal strip.

Tracer Controllers

The Tracer™ family of controllers—ZN010, ZN510, and ZN520—offer the combined advantages of simple and dependable operation with the latest Trane-designed controller. Standard control features include options normally available on more elaborate control systems. All control options are available factory-configured or can be field-configured using Rover™ service software. For more detailed information, refer to Trane publication CNT-IOP-1, Installation, Operation, and Programming Guide (for ZN010 or ZN510), or CNT-SVX04A-EN, Installation, Operation, and Programming Guide (for ZN520).

Tracer ZN010

Tracer™ ZN010 is a stand-alone microprocessor controller.

Tracer ZN510 and ZN520

The Tracer™ ZN510 controller can be used as either a standalone or as part of a Trane Integrated Comfort™ System (ICS).

Figure 12. ZN510 control board

Figure 13. ZN520 control board

In the stand-alone configuration, ZN510 or 520 receives operation commands from the zone sensor and/or the auto changeover sensor (on auto changeover units). ZN520 also receives commands from the discharge air sensor. The entering water temperature is read from the auto changeover sensor and determines if the unit is capable of cooling or heating. The zone sensor module is capable of transmitting the following information to the controller:

Timed override on/cancel request

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerEnvironmental Concerns Refrigerant warning informationResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digit 8 Unit Voltage Digit 16 Motor HorsepowerDigits 1, 2, 3, 4 Unit Model Digits 5, 6, 7 Unit SizeModel Number Description Blower Coil General Information General InformationGeneral Information Receiving and Handling Pre-InstallationJobsite Storage Recommendations Unit size Dimension a Installation PreparationService Access Pre-InstallationUnit Location Recommendations Unit Handling ProcedureRigging and Handling Improper Unit LiftSkid Removal Pre-Installation ChecklistHorizontal Blower Coil Dimensions and WeightsHorizontal blower coil dimensions in. and weights lb Unit Size RH LH WeightVertical Blower Coil Dimensions and WeightsVertical blower coil dimensions in. and weights lb Unit Size WeightAngle Filter and Mixing Box Angle filter and mixing box dimensions in. and weights lbUnit size AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSupply Return Steam coil box dimensions in. and weights lbSteam Coil Coil Connections, NPTSteam coil connection sizes, female connection, NPT Coil ConnectionsHydronic coil connection sizes, OD DX coil connection sizes, ODBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalWiring Instructions Installation ControlsInstalling Wall Mounted Controls Zone Sensor InstallationZone Sensors Without Interconnecting Wiring Communication WiringInstallation Controls Service Communication WiringTracer Summit Communication Wiring Installation Electrical Electrical Grounding Restrictions Hazardous Voltage Installation ElectricalZone sensor maximum wiring distances, ft m Wire size range Max. wiring distanceAvailable electric heat, min-max kW Useful FormulasUnit size Voltage Motor electrical data 380/50/3 220/50/1240/50/1 190/50/3Horizontal Units, Model Bchc Installation MechanicalInstalling the Unit Bchc Installation ProcedureVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionLinkage Installation Procedure Mixing Box Installation ProcedureCondensate Drain Connections Duct Connections Recommended drain trap installation for draw-through unitsRefrigerant Coil Piping Installation PipingWater Coil Connections Potential coil-freeze conditionValve Damage Installation PipingSuction Line Field-installed evaporation piping example Field-Installing Evaporator PipingSteam Coils Steam PipingCoil Condensate GeneralType NS steam coils, horizontal tubes for horizontal airflow Control Options Controls InterfaceTracer Controllers Tracer controller ZN010 ZN510 ZN520 Rover Service SoftwareControls Interface Tracer controller input/output summaryEnd Device Option Availability Tracer controller function summaryTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Unit Location Pre-Start ChecklistPre-Start ReceivingElectrical Pre-Start Component OverviewDuctwork Unit PipingSequence of Operation Start-UpTracer ZN Controller Sequence of Operation Start-Up Occupied ModeUnoccupied Mode Sensor type Sensor position Unit occupancy modeCooling Operation Occupied Standby Mode Tracer ZN510 or ZN520 onlyOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Heating Operation Start-Up Economizer Cooling Tracer ZN520 OnlyDX Cooling Tracer ZN520 only Discharge Air Tempering Tracer ZN520 OnlyFan sequence of operation Fan Mode Operation Rotating ComponentsTracer ZN520 fan configuration Auto fan operation Fan speed defaultContinuous Fan Operation Fan Speed SwitchTracer ZN010 and ZN510 Tracer ZN520Fan Start on High Speed Fan Off DelayFan mode operation, Tracer ZN010 and ZN510 Start-Up Fan Cycling OperationFan operation in heating and cooling modes Entering Water Temperature Sampling FunctionLocal fan switch enabled Two- and Four-Pipe Changeover OperationEconomizer Damper Tracer ZN520 Only Unit mode as related to water temperatureUnit type EWT sensor required? Coil water temperature Electric Heat OperationBinary Inputs BIP1 Low Temperature Detection OptionTracer Dehumidification Tracer ZN520 Only Data Sharing Tracer ZN510 or ZN520 OnlyBIP4 Fan Status ZN520 Only Binary input configurationsBIP2 Condensate Overflow Detection Option BIP3 Occupancy SensorAnalog input Terminal Function Range ZN010 ZN510 ZN520 Analog InputsBinary Outputs Analog inputsZone Sensor Space Temperature MeasurementBinary output configuration Zone sensor wiring connectionsLocal Setpoint Fan Mode SwitchExternal Setpoint Adjustment Fan SwitchCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceTorque in.-lb Ft-lb MaintenanceFan Assembly Set Screws Fan Belt TensionBCBH/BCVC valve package waterflow limits Belt tensionHydronic coil data BCHC/BCVC coil general dataRow coil Steam coil data Unit Motor Motor sheave Fan sheave Belt Drive data1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Steam, Hot Water, and Cooling Coil Cleaning Procedure Coil MaintenancePotential unit damage from coil cleaners Inspecting and Cleaning CoilsRotating parts Periodic Maintenance ChecklistsMaintenance Troubleshooting DiagnosticsLED Activity Manual Output Test Procedure DiagnosticsManual Output Test Fan Cool output a Heat output Damper Steps J1-1, J1-3 DiagnosticsTranslating Multiple Diagnostics Tracer ZN520 test sequenceAutomatic Reset by the Controller Resetting DiagnosticsDiagnostic Reset Tracer ZN510 or ZN520 Only Diagnostics Manual Output TestCycling Power Rover Service ToolDiagnostic Fan Other outputsa Tracer ZN010 and ZN510 controller diagnosticsTracer ZN520 diagnostics Diagnostic Latching Fan Valves Electric heat DamperProbably cause Explanation Common DiagnosticsFan outputs do not energize Valves stay closedElectric heat not operating Valves stay openFresh air damper stays closed DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN