Contents
April
Blower Coil Air Handler
Responsible Refrigerant Practices
Refrigerant warning information
Environmental Concerns
Hazard of Explosion and Deadly Gases
Trademarks
About This Manual
Table of Contents
BCXC-SVX01B-EN
Digit 8 Unit Voltage
Digit 16 Motor Horsepower
Digits 1, 2, 3, 4 Unit Model
Digits 5, 6, 7 Unit Size
Model Number Description
Blower Coil General Information
General Information
General Information
Jobsite Storage Recommendations
Pre-Installation
Receiving and Handling
Unit size Dimension a
Installation Preparation
Service Access
Pre-Installation
Unit Location Recommendations
Unit Handling Procedure
Rigging and Handling
Improper Unit Lift
Skid Removal
Pre-Installation Checklist
Horizontal Blower Coil
Dimensions and Weights
Horizontal blower coil dimensions in. and weights lb
Unit Size RH LH Weight
Vertical Blower Coil
Dimensions and Weights
Vertical blower coil dimensions in. and weights lb
Unit Size Weight
Unit size
Angle filter and mixing box dimensions in. and weights lb
Angle Filter and Mixing Box
AIR Flow Filter Filter Access Panel
Bottom or Top Access Filter Box
Electric Heat
Electric heat dimensions in. and weights lb
Supply Return
Steam coil box dimensions in. and weights lb
Steam Coil
Coil Connections, NPT
Steam coil connection sizes, female connection, NPT
Coil Connections
Hydronic coil connection sizes, OD
DX coil connection sizes, OD
Basic Piping
Piping Packages
Dimensions and Weights Deluxe Piping
Actual size
Piping Nominal
Wiring Instructions
Installation Controls
Installing Wall Mounted Controls
Zone Sensor Installation
Zone Sensors Without Interconnecting Wiring
Communication Wiring
Installation Controls
Service Communication Wiring
Tracer Summit Communication Wiring
Installation Electrical
Electrical Grounding Restrictions Hazardous Voltage
Installation Electrical
Zone sensor maximum wiring distances, ft m
Wire size range Max. wiring distance
Unit size Voltage
Useful Formulas
Available electric heat, min-max kW
Motor electrical data
380/50/3
220/50/1
240/50/1
190/50/3
Horizontal Units, Model Bchc
Installation Mechanical
Installing the Unit
Bchc Installation Procedure
Vertical Units, Model Bcvc
Installation Mechanical
Mixing Box Option
Heating Coil Option
Condensate Drain Connections
Mixing Box Installation Procedure
Linkage Installation Procedure
Duct Connections
Recommended drain trap installation for draw-through units
Refrigerant Coil Piping
Installation Piping
Water Coil Connections
Potential coil-freeze condition
Suction Line
Installation Piping
Valve Damage
Field-installed evaporation piping example
Field-Installing Evaporator Piping
Steam Coils
Steam Piping
Coil Condensate
General
Type NS steam coils, horizontal tubes for horizontal airflow
Tracer Controllers
Controls Interface
Control Options
Tracer controller ZN010 ZN510 ZN520
Rover Service Software
Controls Interface
Tracer controller input/output summary
Tracer Control Device ZN010 Tracer ZN510 Tracer ZN520
Tracer controller function summary
End Device Option Availability
Unit Location
Pre-Start Checklist
Pre-Start
Receiving
Electrical
Pre-Start Component Overview
Ductwork
Unit Piping
Tracer ZN Controller Sequence of Operation
Start-Up
Sequence of Operation
Start-Up
Occupied Mode
Unoccupied Mode
Sensor type Sensor position Unit occupancy mode
Occupied Bypass Mode, Tracer ZN510 or ZN520 Only
Occupied Standby Mode Tracer ZN510 or ZN520 only
Cooling Operation
Heating Operation
Start-Up Economizer Cooling Tracer ZN520 Only
DX Cooling Tracer ZN520 only
Discharge Air Tempering Tracer ZN520 Only
Fan sequence of operation
Fan Mode Operation Rotating Components
Tracer ZN520 fan configuration
Auto fan operation Fan speed default
Continuous Fan Operation
Fan Speed Switch
Tracer ZN010 and ZN510
Tracer ZN520
Fan Start on High Speed
Fan Off Delay
Fan mode operation, Tracer ZN010 and ZN510
Start-Up Fan Cycling Operation
Fan operation in heating and cooling modes
Entering Water Temperature Sampling Function
Local fan switch enabled
Two- and Four-Pipe Changeover Operation
Economizer Damper Tracer ZN520 Only
Unit mode as related to water temperature
Unit type EWT sensor required? Coil water temperature
Electric Heat Operation
Binary Inputs
BIP1 Low Temperature Detection Option
Tracer Dehumidification Tracer ZN520 Only
Data Sharing Tracer ZN510 or ZN520 Only
BIP4 Fan Status ZN520 Only
Binary input configurations
BIP2 Condensate Overflow Detection Option
BIP3 Occupancy Sensor
Analog input Terminal Function Range ZN010 ZN510 ZN520
Analog Inputs
Binary Outputs
Analog inputs
Zone Sensor
Space Temperature Measurement
Binary output configuration
Zone sensor wiring connections
Local Setpoint
Fan Mode Switch
External Setpoint Adjustment
Fan Switch
Communication Jack
On/Cancel Buttons
Maintenance Procedures
Maintenance
Torque in.-lb Ft-lb
Maintenance
Fan Assembly Set Screws
Fan Belt Tension
BCBH/BCVC valve package waterflow limits
Belt tension
Row coil
BCHC/BCVC coil general data
Hydronic coil data
Steam coil data
1750 1450 Size Watts Browning Trane 60 Hz 50 Hz
Drive data
Unit Motor Motor sheave Fan sheave Belt
Steam, Hot Water, and Cooling Coil Cleaning Procedure
Coil Maintenance
Potential unit damage from coil cleaners
Inspecting and Cleaning Coils
Rotating parts
Periodic Maintenance Checklists
Maintenance
LED Activity
Diagnostics
Troubleshooting
Manual Output Test
Diagnostics
Manual Output Test Procedure
Fan Cool output a Heat output Damper Steps J1-1, J1-3
Diagnostics
Translating Multiple Diagnostics
Tracer ZN520 test sequence
Automatic Reset by the Controller
Resetting Diagnostics
Diagnostic Reset Tracer ZN510 or ZN520 Only
Diagnostics Manual Output Test
Cycling Power
Rover Service Tool
Diagnostic Fan Other outputsa
Tracer ZN010 and ZN510 controller diagnostics
Tracer ZN520 diagnostics
Diagnostic Latching Fan Valves Electric heat Damper
Probably cause Explanation
Common Diagnostics
Fan outputs do not energize
Valves stay closed
Fresh air damper stays closed
Valves stay open
Electric heat not operating
DX or electric outputs do not energize
Fresh air damper stays open
Two-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
Four-Pipe Bcxc with Tracer ZN510
Wiring Diagrams
Four-Pipe Bcxc with Tracer ZN510
Two-Pipe Bcxc with Tracer ZN520
Four-Pipe Bcxc with Tracer ZN520
Four-Pipe Bcxc with Tracer ZN520
Four-Pipe Bcxc with Tracer ZN520
Four-Pipe Bcxc with Control Interface
Four-Pipe Bcxc with Control Interface
Bcxc with DX Coil and Tracer ZN520
Field Installed Device
Bcxc with DX Coil, Hydronic Heating, and Tracer ZN520
BCXC-SVX01B-EN