Trane BCXC-SVX01B-EN Pre-Start Component Overview, Ductwork, Unit Piping, Electrical, Unit Panels

Page 47

Pre-Start

Component Overview

…Verify the fan and motor shafts are parallel.

…Verify the fan and motor sheaves are aligned.

…Check the belt tension for proper adjustment. Adjust the belt tension if it is floppy or squeals continually.

…Ensure the fan rotates freely in the correct direction.

…Tighten locking screws, bearing set screws and sheaves.

…Ensure bearing locking collars do not wobble when rotated and correct torque settings. Refer to Table 31, p. 64 for recommended torques.

…Verify that a clean air filter is in place.

Ductwork

…If using return ductwork to the unit, secure it with three inches of flexible duct connector.

…Extend discharge duct upward without change in size or direction for at least one and one half fan diameters.

…Use a 3” flexible duct connection on discharge ductwork.

…Ensure trunk ductwork is complete and secure to prevent leaks.

…Verify that all ductwork conforms to NFPA 90A or 90B and all applicable local codes

Unit Piping

…Verify the condensate drain piping is complete for the unit drain pan. Install and tighten the condensate “P” trap drain plug.

…Make return and supply water connections to the unit and/or piping package.

…Ensure the drain pan and condensate line are not obstructed. Remove any foreign matter that may have fallen into the drain pan during installation.

…Verify that piping does not leak. Make sure drain lines are open while performing the leak test.

…Treat water to prevent algae, slime, and corrosion.

…Connect refrigerant piping lines.

…Connect steam supply lines and condensate return lines to coil in accordance with steam piping recommendations.

Electrical

…Check all electrical connections for tightness.

…Verify motor voltage and amps on all phases with the unit nameplate ratings to ensure unit operates correctly.

Unit Panels

…Ensure all unit access panels are in place and that all screws, nuts, and bolts are tightened to their proper torques.

Note: During the unit break-in period, bearing temperature may be 150–160°F. during normal operation bearing temperature should range be 90–100°F.

BCXC-SVX01B-EN

47

Image 47
Contents April Blower Coil Air HandlerResponsible Refrigerant Practices Refrigerant warning informationEnvironmental Concerns Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digit 8 Unit Voltage Digit 16 Motor HorsepowerDigits 1, 2, 3, 4 Unit Model Digits 5, 6, 7 Unit SizeModel Number Description Blower Coil General Information General InformationGeneral Information Jobsite Storage Recommendations Pre-InstallationReceiving and Handling Unit size Dimension a Installation PreparationService Access Pre-InstallationUnit Location Recommendations Unit Handling ProcedureRigging and Handling Improper Unit LiftSkid Removal Pre-Installation ChecklistHorizontal Blower Coil Dimensions and WeightsHorizontal blower coil dimensions in. and weights lb Unit Size RH LH WeightVertical Blower Coil Dimensions and WeightsVertical blower coil dimensions in. and weights lb Unit Size WeightUnit size Angle filter and mixing box dimensions in. and weights lbAngle Filter and Mixing Box AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSupply Return Steam coil box dimensions in. and weights lbSteam Coil Coil Connections, NPTSteam coil connection sizes, female connection, NPT Coil ConnectionsHydronic coil connection sizes, OD DX coil connection sizes, ODBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalWiring Instructions Installation ControlsInstalling Wall Mounted Controls Zone Sensor InstallationZone Sensors Without Interconnecting Wiring Communication WiringInstallation Controls Service Communication WiringTracer Summit Communication Wiring Installation Electrical Electrical Grounding Restrictions Hazardous Voltage Installation ElectricalZone sensor maximum wiring distances, ft m Wire size range Max. wiring distanceUnit size Voltage Useful FormulasAvailable electric heat, min-max kW Motor electrical data 380/50/3 220/50/1240/50/1 190/50/3Horizontal Units, Model Bchc Installation MechanicalInstalling the Unit Bchc Installation ProcedureVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionCondensate Drain Connections Mixing Box Installation ProcedureLinkage Installation Procedure Duct Connections Recommended drain trap installation for draw-through unitsRefrigerant Coil Piping Installation PipingWater Coil Connections Potential coil-freeze conditionSuction Line Installation PipingValve Damage Field-installed evaporation piping example Field-Installing Evaporator PipingSteam Coils Steam PipingCoil Condensate GeneralType NS steam coils, horizontal tubes for horizontal airflow Tracer Controllers Controls InterfaceControl Options Tracer controller ZN010 ZN510 ZN520 Rover Service SoftwareControls Interface Tracer controller input/output summaryTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Tracer controller function summaryEnd Device Option Availability Unit Location Pre-Start ChecklistPre-Start ReceivingElectrical Pre-Start Component OverviewDuctwork Unit PipingTracer ZN Controller Sequence of Operation Start-UpSequence of Operation Start-Up Occupied ModeUnoccupied Mode Sensor type Sensor position Unit occupancy modeOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Occupied Standby Mode Tracer ZN510 or ZN520 onlyCooling Operation Heating Operation Start-Up Economizer Cooling Tracer ZN520 OnlyDX Cooling Tracer ZN520 only Discharge Air Tempering Tracer ZN520 OnlyFan sequence of operation Fan Mode Operation Rotating ComponentsTracer ZN520 fan configuration Auto fan operation Fan speed defaultContinuous Fan Operation Fan Speed SwitchTracer ZN010 and ZN510 Tracer ZN520Fan Start on High Speed Fan Off DelayFan mode operation, Tracer ZN010 and ZN510 Start-Up Fan Cycling OperationFan operation in heating and cooling modes Entering Water Temperature Sampling FunctionLocal fan switch enabled Two- and Four-Pipe Changeover OperationEconomizer Damper Tracer ZN520 Only Unit mode as related to water temperatureUnit type EWT sensor required? Coil water temperature Electric Heat OperationBinary Inputs BIP1 Low Temperature Detection OptionTracer Dehumidification Tracer ZN520 Only Data Sharing Tracer ZN510 or ZN520 OnlyBIP4 Fan Status ZN520 Only Binary input configurationsBIP2 Condensate Overflow Detection Option BIP3 Occupancy SensorAnalog input Terminal Function Range ZN010 ZN510 ZN520 Analog InputsBinary Outputs Analog inputsZone Sensor Space Temperature MeasurementBinary output configuration Zone sensor wiring connectionsLocal Setpoint Fan Mode SwitchExternal Setpoint Adjustment Fan SwitchCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceTorque in.-lb Ft-lb MaintenanceFan Assembly Set Screws Fan Belt TensionBCBH/BCVC valve package waterflow limits Belt tensionRow coil BCHC/BCVC coil general dataHydronic coil data Steam coil data 1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Drive dataUnit Motor Motor sheave Fan sheave Belt Steam, Hot Water, and Cooling Coil Cleaning Procedure Coil MaintenancePotential unit damage from coil cleaners Inspecting and Cleaning CoilsRotating parts Periodic Maintenance ChecklistsMaintenance LED Activity DiagnosticsTroubleshooting Manual Output Test DiagnosticsManual Output Test Procedure Fan Cool output a Heat output Damper Steps J1-1, J1-3 DiagnosticsTranslating Multiple Diagnostics Tracer ZN520 test sequenceAutomatic Reset by the Controller Resetting DiagnosticsDiagnostic Reset Tracer ZN510 or ZN520 Only Diagnostics Manual Output TestCycling Power Rover Service ToolDiagnostic Fan Other outputsa Tracer ZN010 and ZN510 controller diagnosticsTracer ZN520 diagnostics Diagnostic Latching Fan Valves Electric heat DamperProbably cause Explanation Common DiagnosticsFan outputs do not energize Valves stay closedFresh air damper stays closed Valves stay openElectric heat not operating DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN