Trane BCHC, BCVC Valves stay open, Electric heat not operating, Fresh air damper stays closed

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Diagnostics

Table 45. Valves stay open

 

 

Probable cause

Explanation

 

 

Normal operation

The controller opens and closes the valves to meet the unit capacity requirements.

Valve override

The controller can communicate a valve override request to affect the valve operation.

Manual output test

The controller includes a manual output test sequence that verifies analog and binary output operation and the

 

associated wiring. However, based on the current step in the test sequence, the valves may be open. Refer to the

 

“Manual Output Test,” p. 73.

Diagnostic present

A specific list of diagnostics affects valve operation. For more information, see Table 41, p. 77 and Table 42, p. 77.

Sampling logic

The controller includes entering water temperature sampling logic that automatically invokes during 2-pipe or 4-pipe

 

changeover to determine if the entering water temperature is correct for the unit operating mode. Refer to “Entering

 

Water Temperature Sampling Function,” p. 55.

Unit configuration

The controller must be properly configured based on the actual installed end devices and application. When the unit

 

configuration does not match the actual end device, the valves may not work correctly.

Unit wiring

The wiring between the controller outputs and the valve(s) must be present and correct for normal valve operation.

 

Refer to the unit wiring diagrams on the unit.

 

Table 46. Electric heat not operating

 

 

Probable cause

Explanation

 

 

Normal operation

The controller cycles electric heat on and off to meet the unit capacity requirements.

Requested mode: off

It is possible to communicate the operating mode (such as off, heat, cool) to the controller. When off is communicated

 

to the controller, the units shuts off the electric heat.

Communicated disable

Numerous communicated requests may disable electric heat, including an auxiliary heat enable input and the heat/

 

cool mode input. Depending on the state of the communicated request, the unit may disable electric heat.

Manual output test

The controller includes a manual output test sequence that verifies analog and binary output operation and associated

 

output wiring. However, based on the current step in the test sequence, the electric heat may not be on. Refer to the

 

“Manual Output Test,” p. 73.

Diagnostic present

A specific list of diagnostics affects electric heat operation. For more information, see Table 41, p. 77 and Table 42,

 

p. 77.

Unit configuration

The controller must be properly configured based on the actual installed end devices and application. When the unit

 

configuration does not match the actual end device, the electric heat may not work properly.

No power to the

If the controller does not have power, the unit fan does not operate. For the Tracer™ ZN010, 510 controller to operate

controller

normally, it must have an input voltage of 24 VAC. When the green LED is off continuously, the controller does not have

 

sufficient power or has failed.

Unit wiring

The wiring between the controller outputs and the electric heat contacts must be present and correct for normal electric

 

heat operation. Refer to the unit wiring diagrams on the unit.

 

Table 47. Fresh air damper stays closed

 

 

Probable cause

Explanation

 

 

Warm-up and cool-down

The controller includes both a warmup and cooldown sequence to keep the fresh air damper closed during the transition

 

from unoccupied to occupied. This is an attempt to bring the space under control as quickly as possible.

Requested mode: off

It is possible to communicate the operating mode (such as off, heat, cool) to the controller. When off is communicated

 

to the controller, the unit closes the fresh air damper.

Manual output test

The controller includes a manual output test sequence that verifies analog and binary output operation and associated

 

output wiring. However, based on the current step in the test sequence, the fresh air damper may not be open. Refer

 

to the “Manual Output Test,” p. 73.

Diagnostic present

A specific list of diagnostics effects fresh air damper operation. For more information, see Table 41, p. 77 and Table 42,

 

p. 77.

Unit configuration

The controller must be properly configured based on the actual installed end devices and application. When the unit

 

configuration does not match the actual end device, the damper may not work correctly.

No power to the

If the controller does not have power, the unit fan does not operate. For the Tracer™ ZN010, 510 controller to operate

controller

normally, it must have an input voltage of 24 VAC. When the green LED is off continuously, the controller does not have

 

sufficient power or has failed.

Unit wiring

The wiring between the controller outputs and the fresh air damper must be present and correct for normal damper

 

operation. Refer to the unit wiring diagrams on the unit.

 

 

BCXC-SVX01B-EN

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Contents April Blower Coil Air HandlerEnvironmental Concerns Refrigerant warning informationResponsible Refrigerant Practices Hazard of Explosion and Deadly Gases Trademarks About This ManualTable of Contents BCXC-SVX01B-EN Digit 8 Unit Voltage Digit 16 Motor HorsepowerDigits 1, 2, 3, 4 Unit Model Digits 5, 6, 7 Unit SizeModel Number Description Blower Coil General Information General InformationGeneral Information Receiving and Handling Pre-InstallationJobsite Storage Recommendations Unit size Dimension a Installation PreparationService Access Pre-InstallationUnit Location Recommendations Unit Handling ProcedureRigging and Handling Improper Unit LiftSkid Removal Pre-Installation ChecklistHorizontal Blower Coil Dimensions and WeightsHorizontal blower coil dimensions in. and weights lb Unit Size RH LH WeightVertical Blower Coil Dimensions and WeightsVertical blower coil dimensions in. and weights lb Unit Size WeightAngle Filter and Mixing Box Angle filter and mixing box dimensions in. and weights lbUnit size AIR Flow Filter Filter Access Panel Bottom or Top Access Filter BoxElectric Heat Electric heat dimensions in. and weights lbSupply Return Steam coil box dimensions in. and weights lbSteam Coil Coil Connections, NPTSteam coil connection sizes, female connection, NPT Coil ConnectionsHydronic coil connection sizes, OD DX coil connection sizes, ODBasic Piping Piping PackagesDimensions and Weights Deluxe Piping Actual size Piping NominalWiring Instructions Installation ControlsInstalling Wall Mounted Controls Zone Sensor InstallationZone Sensors Without Interconnecting Wiring Communication WiringInstallation Controls Service Communication WiringTracer Summit Communication Wiring Installation Electrical Electrical Grounding Restrictions Hazardous Voltage Installation ElectricalZone sensor maximum wiring distances, ft m Wire size range Max. wiring distanceAvailable electric heat, min-max kW Useful FormulasUnit size Voltage Motor electrical data 380/50/3 220/50/1240/50/1 190/50/3Horizontal Units, Model Bchc Installation MechanicalInstalling the Unit Bchc Installation ProcedureVertical Units, Model Bcvc Installation MechanicalMixing Box Option Heating Coil OptionLinkage Installation Procedure Mixing Box Installation ProcedureCondensate Drain Connections Duct Connections Recommended drain trap installation for draw-through unitsRefrigerant Coil Piping Installation PipingWater Coil Connections Potential coil-freeze conditionValve Damage Installation PipingSuction Line Field-installed evaporation piping example Field-Installing Evaporator PipingSteam Coils Steam PipingCoil Condensate GeneralType NS steam coils, horizontal tubes for horizontal airflow Control Options Controls InterfaceTracer Controllers Tracer controller ZN010 ZN510 ZN520 Rover Service SoftwareControls Interface Tracer controller input/output summaryEnd Device Option Availability Tracer controller function summaryTracer Control Device ZN010 Tracer ZN510 Tracer ZN520 Unit Location Pre-Start ChecklistPre-Start ReceivingElectrical Pre-Start Component OverviewDuctwork Unit PipingSequence of Operation Start-UpTracer ZN Controller Sequence of Operation Start-Up Occupied ModeUnoccupied Mode Sensor type Sensor position Unit occupancy modeCooling Operation Occupied Standby Mode Tracer ZN510 or ZN520 onlyOccupied Bypass Mode, Tracer ZN510 or ZN520 Only Heating Operation Start-Up Economizer Cooling Tracer ZN520 OnlyDX Cooling Tracer ZN520 only Discharge Air Tempering Tracer ZN520 OnlyFan sequence of operation Fan Mode Operation Rotating ComponentsTracer ZN520 fan configuration Auto fan operation Fan speed defaultContinuous Fan Operation Fan Speed SwitchTracer ZN010 and ZN510 Tracer ZN520Fan Start on High Speed Fan Off DelayFan mode operation, Tracer ZN010 and ZN510 Start-Up Fan Cycling OperationFan operation in heating and cooling modes Entering Water Temperature Sampling FunctionLocal fan switch enabled Two- and Four-Pipe Changeover OperationEconomizer Damper Tracer ZN520 Only Unit mode as related to water temperatureUnit type EWT sensor required? Coil water temperature Electric Heat OperationBinary Inputs BIP1 Low Temperature Detection OptionTracer Dehumidification Tracer ZN520 Only Data Sharing Tracer ZN510 or ZN520 OnlyBIP4 Fan Status ZN520 Only Binary input configurationsBIP2 Condensate Overflow Detection Option BIP3 Occupancy SensorAnalog input Terminal Function Range ZN010 ZN510 ZN520 Analog InputsBinary Outputs Analog inputsZone Sensor Space Temperature MeasurementBinary output configuration Zone sensor wiring connectionsLocal Setpoint Fan Mode SwitchExternal Setpoint Adjustment Fan SwitchCommunication Jack On/Cancel ButtonsMaintenance Procedures MaintenanceTorque in.-lb Ft-lb MaintenanceFan Assembly Set Screws Fan Belt TensionBCBH/BCVC valve package waterflow limits Belt tensionHydronic coil data BCHC/BCVC coil general dataRow coil Steam coil data Unit Motor Motor sheave Fan sheave Belt Drive data1750 1450 Size Watts Browning Trane 60 Hz 50 Hz Steam, Hot Water, and Cooling Coil Cleaning Procedure Coil MaintenancePotential unit damage from coil cleaners Inspecting and Cleaning CoilsRotating parts Periodic Maintenance ChecklistsMaintenance Troubleshooting DiagnosticsLED Activity Manual Output Test Procedure DiagnosticsManual Output Test Fan Cool output a Heat output Damper Steps J1-1, J1-3 DiagnosticsTranslating Multiple Diagnostics Tracer ZN520 test sequenceAutomatic Reset by the Controller Resetting DiagnosticsDiagnostic Reset Tracer ZN510 or ZN520 Only Diagnostics Manual Output TestCycling Power Rover Service ToolDiagnostic Fan Other outputsa Tracer ZN010 and ZN510 controller diagnosticsTracer ZN520 diagnostics Diagnostic Latching Fan Valves Electric heat DamperProbably cause Explanation Common DiagnosticsFan outputs do not energize Valves stay closedElectric heat not operating Valves stay openFresh air damper stays closed DX or electric outputs do not energize Fresh air damper stays openTwo-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Wiring DiagramsFour-Pipe Bcxc with Tracer ZN510 Two-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Tracer ZN520 Four-Pipe Bcxc with Control Interface Four-Pipe Bcxc with Control Interface Bcxc with DX Coil and Tracer ZN520 Field Installed DeviceBcxc with DX Coil, Hydronic Heating, and Tracer ZN520 BCXC-SVX01B-EN