Walker MC19 manual Fill Fuel Tank, Refer to Lubrication for Gear Axle Lubrication

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Assembly Instructions

PREOPERATING CHECKLIST

Before operating the mower for the first time, and as a routine before daily operations, it is important to make sure the mower is properly prepared and ready for operation. The following is a list of items to be checked. (For a mower with frequent opera- tion, some of these items will not need to be checked every day, but the operator should be aware of the condition of each.)

For proper fuel and lubricants refer to Specifications.

FILL FUEL TANK

Fill the fuel tank using clean, fresh automotive grade unleaded gasoline (87 octane rating minimum).

DANGER

Handle gasoline with care. Gasoline is highly flammable and its vapors are explo- sive. Use safe refueling procedures:

DO NOT fill fuel tank with the engine run- ning.

If the engine is hot, allow to cool before refueling.

Use an approved fuel container.

Fuel the mower outdoors.

DO NOT smoke while refueling.

Avoid spilling fuel; use a funnel or spout.

DO NOT overfill the fuel tank; fill up to about 1 in. (25 mm) below the top of tank.

IMPORTANT: DO NOT permit dirt or other foreign matter to enter the fuel tank. Wipe dirt from around the filler cap before removing. Use a clean fuel stor- age container and funnel.

IMPORTANT: DO NOT mix oil with gasoline. Al- ways use fresh, automotive grade unleaded gaso- line. DO NOT use premium, white, or high-test gas- oline. DO NOT use additives, such as carburetor cleaners, deicers, or moisture removing agents. DO NOT use gasoline blended with methyl alcohol.

CHECK ENGINE CRANKCASE OIL LEVEL

Check the engine crankcase oil level before use and after each 8 hours of continuous operation. Refer to LUBRICATION for Checking Engine Crankcase Oil Level in Maintenance Instructions.

CHECK AND SERVICE ENGINE AIR CLEAN- ER SYSTEM

Check air filter restriction gauge to make sure the yellow indicator disk is in the safe operating (green) range.

Check condition, cleanliness, and security of the complete air cleaner system (inspect paper ele- ment every 100 hours). For detailed proce- dures, refer to CLEANING the Engine Air Cleaner System in Maintenance Instructions.

CHECK ENGINE COOLING SYSTEM

Check that the engine cooling air intake screen is free of obstruction by grass clippings or debris and clean if required. Also, cylinder head cooling fins should be inspected and cleaned if any build-up of debris is noted [remove two (2) cylinder head ac- cess panels to inspect and clean]. Refer to CLEAN- ING the Cylinder Head Cooling Fins in the Mainte- nance Instructions for this procedure.

CHECK GEAR AXLE OIL LEVEL

Refer to LUBRICATION for Gear Axle Lubrication

in Maintenance Instructions.

INSPECT FOUR (4) DRIVE BELTS

Engine PTO Drive, Jackshaft Drive, Hydrostatic Ground Drive, and GHS Blower Drive.

CHECK HYDROSTATIC TRANSMISSION OIL LEVEL

Refer to LUBRICATION for Checking Hydrostatic Transmission Fluid Level in Maintenance Instruc- tions.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care General Information GlossaryIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Specifications EngineElectrical System TransmissionBlade Drive Tire SizeDrive Belts SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentBefore Operating Safety Instructions Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Assembly Instructions Setup InstructionsBattery Service Wet Battery ServiceBattery Charging Battery InstallationBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationPTO Shaft Guard Installation PTO Coupler Installation Tool Deck InstallationMower Deck Installation PTO Shaft Connection Quick Disconnect Ring Released Position Deck Counterweight Spring InstallationQuick Disconnect Ring Locked Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Operating Instructions Control IDENTIFICATION, LOCATION, and FunctionEngine Choke Key PositionsEngine Throttle Choke and Throttle Location Forward Speed Control FSCSteering Levers Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewAdjusting Ground Speed and Steering Starting the EngineEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Blower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from Underneath Using the Tilt-Up Deck PowerfilFull Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Using the Dump BagPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Lubrication Engine OilEach USE Dipstick Operating RangeTurn Oil Drain/Oil Filter LocationMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Dipstick Location, Tractor PTO Gearbox Changing Gearbox OilGear Axle Lubrication RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationProper Orientation of Air Cleaner Cover Air Filter Element ReplacementCooling Air Intake System Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions Battery GHS Exhaust ScreenCHECKING/SERVICING Electrolyte LevelWheel Bolt Torque Charging the BatterySharpen Mower Blades Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningDrive Belts Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive BeltJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedBlade Overload Shear Bolts Fuel Filter LocationCutting Blade Shear Bolts PTO Shear Pin Steering Handle Adjustment Tilt-Up Deck Adjustable Stop AdjustmentsSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970