Walker MC19 manual Assembly Instructions, Setup Instructions, Wet Battery Service

Page 22

Assembly Instructions

SETUP INSTRUCTIONS

Walker Mowers are shipped partially assembled to our distribution network, and are typically assem- bled by the selling dealer. For any additional as- sembly besides the following, contact your Walker dealer.

Tire Installation (Tractor)

Install the drive tires using the eight (8) lug bolts that are supplied with the owner’s packet of materials. Bolts are torqued to 75 to 85 lb·ft (102 to 115 N·m). Drive tires are 18 x 8.50-10, 4-ply; rear tire is 13 x 6.50-6, 4-ply.

Check and adjust the inflation of the tires. The tire inflation recommendations are:

Drive

=

15 PSI (103 kPa)

Rear

=

20 PSI (137 kPa)

Battery Service

Raise front mower body up for battery access (refer to Front Body Latch Release in Operating Instruc- tions). Check the battery for electrolyte level and charge. The electrolyte level should be at the bot- tom of the vent wells [1/4 to 1/2 in. (6 to 13 mm) above plates]. If the specific gravity is less than 1.225, the battery needs charging. If the battery has been shipped dry, or is wet but needs service, refer to the following instructions.

IMPORTANT: Make sure battery is securely mount- ed in the frame. A loose battery may cause damage to the case resulting in acid leakage and severe dam- age to the machine. A hazard may be created by damage to critical working parts and safety systems.

Wet Battery Service

If the battery has been shipped wet, but the electro- lyte level is low or the battery needs to be charged then:

1.Fill each battery cell with distilled water to the bottom of the vent wells.

2.Charge battery. Refer to Battery Charging in this section.

Dry Battery Service

DANGER

Activating a battery can be dangerous. The battery should be taken to a reliable service station, battery store, or power equipment dealer where a trained techni- cian can activate the battery safely. DO NOT attempt to activate the battery unless you are experienced in battery service work. The following activation and charg- ing instructions are provided for use by a trained battery technician.

DANGER

Battery electrolyte is a poisonous and cor- rosive sulfuric acid solution.

Avoid spillage and contact with skin, eyes, and clothing - causes severe burns.

To prevent accidents, wear safety gog- gles and rubber gloves when working with electrolyte.

Neutralize acid spills with baking soda and water solution.

To fill (activate) battery with electrolyte (if battery has been shipped dry):

1.Remove the battery hold-down bar, disconnect the battery cables and lift the battery out of the tray.

IMPORTANT: Battery must be removed from the mower before filling with electrolyte.

IMPORTANT: Obtain and use only battery grade sulfuric acid electrolyte with a 1.265 spe- cific gravity to activate the battery. DO NOT use water or any other liquid during initial activation.

2.Remove the filler caps and carefully fill each cell until the electrolyte is just above the plates.

18

Image 22
Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentBefore Operating Safety Instructions Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationPTO Shaft Guard Installation PTO Coupler Installation Tool Deck InstallationMower Deck Installation PTO Shaft Connection Quick Disconnect Ring Released Position Deck Counterweight Spring InstallationQuick Disconnect Ring Locked Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Blower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from Underneath Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningTailgate Dumping Using the Dump BagPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE LubricationEngine Oil Dipstick Operating RangeTurn Oil Drain/Oil Filter LocationMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationProper Orientation of Air Cleaner Cover Air Filter Element ReplacementCooling Air Intake System Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelWheel Bolt Torque Charging the BatterySharpen Mower Blades Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningDrive Belts Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive BeltJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedBlade Overload Shear Bolts Fuel Filter LocationCutting Blade Shear Bolts PTO Shear Pin Steering Handle Adjustment Tilt-Up Deck Adjustable Stop AdjustmentsSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970