Walker MC19 Dipstick Location, Tractor PTO Gearbox, Changing Gearbox Oil, Gear Axle Lubrication

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Maintenance Instructions

lubrication

Tractor PTO Gearbox Lubrication

Checking Gearbox Oil Level

Check the gearbox oil level every 25 hours, and if necessary, add oil [SAE E.P. (Extreme Pressure) 80W-90 (API GL-5) gear lube] to maintain oil level to the FULL mark on the dipstick.

IMPORTANT: DO NOT overfill the PTO gearbox to avoid oil leakage out of the dipstick standpipe.

If the oil level is low, check the gearbox for any indi­ cation of an oil leak. If an oil leak is noted, the gear­ box will need to be removed and rebuilt.

Jackshaft

Dipstick

PTO

Gearbox

Dipstick Location, Tractor PTO Gearbox

Changing Gearbox Oil

The tractor PTO gearbox is oil filled. No scheduled oil change is required. However, changing the oil after­ the first 100 hour break-in period will extend gearbox life and is recommended.

1.Remove the drain plug in the bottom of the gearcase, drain the oil, and reinstall the plug.

2.Refill the gearbox through the dipstick stand­ pipe using 7 to 8 fl. oz. (21 to 24 cl) of SAE E.P. (Extreme Pressure) 80W-90 (API GL-5) gear lube. Remove­ plug in top of gearcase to vent air when refilling.

3.Check that the oil level is at the FULL mark on the dipstick. DO NOT overfill.

Gear Axle Lubrication

The gear axle oil lubrication is SAE E.P. 80W-90 (API GL-5) gear lube.

Check the axle oil level after every 100 hours of operation by removing the oil level plug. If additional oil is needed, remove the breather vent on top of ax­le and fill until oil is at the level plug.

Change axle oil every 1000 hours or two (2) years.

Hydrostatic Transmission Fluid

Checking Hydrostatic Transmission Fluid Level

The hydrostatic transmissions are sealed units and do not need to be opened to check the fluid level. Hydrostatic fluid level should be checked ev- ery 25 hours of machine operation. It is preferable to check the fluid when the fluid is cold. Check fluid levels as follows:

IMPORTANT: Removing or breaking the seal on the hydrostatic reservoir cap within the first 1000 hours will VOID THE TRANSMISSION WAR-

RANTY.

1.Park the mower on a level surface. Stop the engine and wipe dirt and contaminants from around the base of the reservoir to better see the COLD mark.

2.The level of the oil can be seen through the side of the opaque reservoir (DO NOT REMOVE RESERVOIR CAP); using a light next to the reservoir will help make the level more visible.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentSafety Instructions Before Operating Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDeck Caster Wheel Installation Discharge Shield Installation On Side Discharge DeckPTO Shaft Guard Installation Deck Installation PTO Coupler Installation ToolMower Deck Installation PTO Shaft Connection Deck Counterweight Spring Installation Quick Disconnect Ring Released PositionQuick Disconnect Ring Locked Position Machine must be shut off during this procedure Deck LevelingDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Engaged Blade Clutch DisengagedStopping the Machine Cutting Height Adjustment Transmission LockoutLockout Lever Freewheel Position Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components General Information Blower Intake CoverRotating Blower Blades Clogging Checklist ForwardBlade Rotation for GHS Mower Deck View from Underneath Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningUsing the Dump Bag Tailgate DumpingPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE Lubrication Engine Oil Dipstick Operating RangeOil Drain/Oil Filter Location TurnMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationAir Filter Element Replacement Proper Orientation of Air Cleaner CoverCooling Air Intake System Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelCharging the Battery Wheel Bolt TorqueSharpen Mower Blades Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerDrive Belts Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Jackshaft Drive Belt DisengagedJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedFuel Filter Location Blade Overload Shear BoltsCutting Blade Shear Bolts PTO Shear Pin Adjustments Steering Handle Adjustment Tilt-Up Deck Adjustable StopSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970