Walker MC19 manual Using the Tilt-Up Deck, Powerfil, Full Signal Horn

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Operating Instructions

NOTE: An optional exhaust screen with larger holes (3/4") is available for use when mowing in wet grass; the screen provides less airflow restriction and more clog resistance (use standard screen in dry conditions to avoid excessive material blowing out of the catcher).

Remember, anything that restricts airflow or mate- rial flow along the entire path from the mower deck to the grass catcher can cause clogging.

Using the Tilt-Up Deck

Refer to CLEANING of Grass Buildup in Mower Deck Housing in Maintenance Instructions.

Using the GHS Catcher

Powerfil ®

The GHS catcher has an oscillating grass delivery spout (POWERFIL®) which is designed to spread grass clippings throughout the interior of the grass catcher (even when mowing wet, heavy grass). The oscillating action may be checked by turning the ignition switch to the ON position and moving the blade clutch to the ENGAGED position. The spout should oscillate approximately 25 cycles per minute.

NOTE: If the grass spout fails to oscillate, the clutch switch should be checked for function (the switch closure is adjustable).

“Full” Signal Horn

The GHS catcher has a “full” signal horn to alert the operator to dump the catcher when it is full (to prevent overfilling and clogging). The “full” signal horn is activated by a vane switch (Grass-Pak®switch) mounted on the grass delivery spout. Oscil­ lating action of the spout triggers the vane switch as grass begins to fill in around the spout when the catcher is almost full.

The “full” signal function may be checked by turning the ignition switch ON, engaging the blade clutch (engine not running), opening the catcher back door, and triggering the Grass-Pak®vane by hand as it oscillates. The horn should sound as the switch is moved in both directions.

WARNING

DO NOT test the Grass-Pak®switch with the engine running. Projectiles may be thrown out of the grass delivery spout, and COULD cause serious injury.

The “full” signal horn is designed to operate (sound) when the grass catcher is almost full. The timing of the signal is adjustable by changing the position of the vane on the Grass-Pak®switch. If the signal is coming on too soon (catcher not completely full) or too late (grass clogging in catcher spout and deliv­ery chute), refer to ADJUSTMENTS for GHS Signal Horn Adjustment in Maintenance Instructions.

NOTE: The horn signal should be adjusted to sound BEFORE the catcher is completely full to give the operator time to react and stop mowing. An indication the horn signal is coming on too late (de­ layed too much) is if grass clippings are falling out of the grass catcher delivery chute when the catcher is dumped.

Cleaning the GHS Exhaust Screen

To remove the grass catcher screen for cleaning, open the catcher door, push forward and pull down on the grass catcher screen knobs (on either side of the screen), and slide the screen out. Use a high pressure washer or water spray and brush to clean the screen.

Keeping the catcher exhaust screen clean and open is essential to good performance of the catching system. In some mowing conditions, e.g., wet and dirty, it will be necessary to clean the screen fre­ quently to avoid clogging the mower deck, blower, and chutes due to airflow restriction.

Grass Catcher

Screen

Removal Knobs

(Not Visible)

Grass Catcher Screen Removal for Cleaning

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentBefore Operating Safety Instructions Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationPTO Shaft Guard Installation PTO Coupler Installation Tool Deck InstallationMower Deck Installation PTO Shaft Connection Quick Disconnect Ring Released Position Deck Counterweight Spring InstallationQuick Disconnect Ring Locked Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Blower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from Underneath Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningTailgate Dumping Using the Dump BagPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE LubricationEngine Oil Dipstick Operating RangeTurn Oil Drain/Oil Filter LocationMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationProper Orientation of Air Cleaner Cover Air Filter Element ReplacementCooling Air Intake System Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelWheel Bolt Torque Charging the BatterySharpen Mower Blades Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningDrive Belts Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Disengaged Jackshaft Drive BeltJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedBlade Overload Shear Bolts Fuel Filter LocationCutting Blade Shear Bolts PTO Shear Pin Steering Handle Adjustment Tilt-Up Deck Adjustable Stop AdjustmentsSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970