Walker MC19 manual Air Cleaner Components Shown with Cover Being Removed

Page 59

Maintenance Instructions

cleaning

Cover

Canister

Filter

Element

Air Cleaner Components

(Shown with Cover Being Removed)

IMPORTANT: The Enginaire™ air cleaner uses a dry paper-type air filter element. NEVER apply oil to the paper element.

Push Button to Reset

Indicator After Service

Air Filter Restriction

Gauge

Air Filter Restriction Gauge Location

Inspect the paper element after every 100 hours of service and replace the element and safety filter ev- ery 400 hours (or when dirty or damaged). More frequent replacement may be required when operat- ing in extremely dusty conditions as indicated by the air filter restriction gauge. Service the air cleaner as follows:

1.Unlatch and remove Enginaire™ air cleaner cover. Wash the cover and dust ejection valve. Check that these components are in good con- dition. The dust ejection valve is subject to wear and deterioration and should be inspected care- fully and replaced every 2 years or when dam- aged. The lips of the valve should close and fit together; any cracks, deformation, or wear in the valve is cause for replacement.

2.Remove the filter element by pulling it out of the canister. There will be some initial resistance as the filter seal breaks loose and slides off of the outlet tube. Gently move the end of the filter up and down and side to side or twist to loosen the seal. Use gentle action to minimize the amount of dust dislodged as the filter is re- moved.

3.Discard the filter element if excessive air flow restriction has been indicated by the air filter restriction gauge and proceed to Step 6. Clean the filter element by gently tapping on a flat, hard surface. If excessive restriction still exists after cleaning the element, it should be re- placed.

NOTE: Use care when cleaning the filter ele- ment. The filter element and/or seal surface may be damaged by tapping too hard or hitting on an uneven surface or sharp edge. Washing the element in water or cleaning solution is not recommended. Do not try to clean the element with compressed air. Remember replacing a fil- ter is less expensive than replacing a dusted engine.

4.Use a bright light inside the element to inspect for damage. Check the element very carefully for pin holes or other damage that will allow dirt to leak through the paper media. Replace element if necessary.

5.Check the condition and resilience of the radial sealing surface (inside of the open end) of the filter. Replace the filter if any cracks, tears, or other damage to the sealing surface are noted.

6.Without removing, visually inspect the condition of the safety filter for damage or holes. The safety filter should only be removed for replace- ment every 400 hours (or when dirty or dam- aged).

IMPORTANT: Prior to removing the safety filter, make sure the inside surface of the air cleaner canister is clean. This will minimize the risk of dirt entering the outlet tube which can cause pre- mature engine wear.

7.After removing the safety filter, use a clean, damp cloth and wipe the interior of the air clean- er canister clean. Use special care to clean both the inside and outside surfaces of the outlet tube.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Fill In By Purchaser General InformationGlossary Identifying Number LocationsServicing of Engine and Drivetrain Components Transmission SpecificationsEngine Electrical SystemSeat Blade DriveTire Size Drive BeltsMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTODo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Wet Battery Service Assembly InstructionsSetup Instructions Battery ServiceDeck Caster Wheels Installation Battery ChargingBattery Installation Battery Installation Mower Deck AssemblyPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Key Positions Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Engine ChokeBlade Clutch PTO Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Steering LeversLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverFore Attempting to MOW Adjusting Ground Speed and SteeringStarting the Engine EngagedOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest PositionRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Grass Catcher Screen Removal for Cleaning Using the Tilt-Up DeckPowerfil Full Signal HornPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Each USEMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Ranty Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil Gear Axle LubricationGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug Location Lubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions Electrolyte Level BatteryGHS Exhaust Screen CHECKING/SERVICINGSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970