Walker MC19 manual Engine Cooling Air Intake Screen Cooling Fin Access Panels

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Maintenance Instructions

cleaning

Cylinder Head Cooling Fins

It is essential for performance and longevity of the air-cooled engine to keep the cylinder head cooling fins clean and free of obstruction. After every 8 hours of operation, check the performance of the cooling system by starting the engine, holding a hand adjacent to the cylinder head, and feeling the cooling airflow. If there is little or no airflow, clean the cooling fins as described below.

DAnger

Make sure to keep hands clear of exhaust pipe, muffler, and moving parts when checking airflow.

Every 100 hours, inspect and clean the cooling fins (more often when operating in extremely dusty, dirty conditions). Remove the two (2) cooling fin access panels in the engine shroud and clean the cooling fins and external surfaces using compressed air. Make sure to reinstall the access panels before op­ erating the engine.

NOTE: If dirt is packed into the cooling fins it may be necessary to remove the engine shroud in order to thoroughly clean the cooling fins.

Engine Cooling

Fin Access Panels

Kohler Engine

Shroud

Engine Cooling Air

Intake Screen

Engine Cooling Air Intake Screen and

Cooling Fin Access Panels

IMPORTANT: Yearly, it is good maintenance prac- tice to remove the engine cooling shroud and clean the cylinder head cooling fins thoroughly to prevent overheating and extend engine life. Make sure cool- ing shroud is reinstalled properly. This procedure will require removing the engine from the chassis.

Check Airflow

with Hand

Cooling System Airflow

Grass Buildup in Mower Deck Housing

DAnger

Before raising or removing the mower deck for cleaning, stop the engine, re­move the ignition key, and disconnect the spark plug wires.

1.Raise the deck lock lever handle on each side of the carrier frame and pull out to release car­ rier frame for tilting action.

2.Using the carrier frame lift handle, raise deck to the TILT-UPposition and insert the deck hook into the tilt-up latch on the tractor body.

Tilt-Up Hook and

Latch Connected

Tilt-Up

Latch

Tilt-Up

Hook

Deck Lock Lever

Deck Secured in TILT-UP Position

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Glossary General InformationIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Engine SpecificationsElectrical System TransmissionTire Size Blade DriveDrive Belts SeatMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOBefore Operating Safety Instructions Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsBattery Service Wet Battery ServiceBattery Installation Battery ChargingBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationPTO Shaft Guard Installation PTO Coupler Installation Tool Deck InstallationMower Deck Installation PTO Shaft Connection Quick Disconnect Ring Released Position Deck Counterweight Spring InstallationQuick Disconnect Ring Locked Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Control IDENTIFICATION, LOCATION, and Function Operating InstructionsEngine Choke Key PositionsChoke and Throttle Location Forward Speed Control FSC Engine ThrottleSteering Levers Blade Clutch PTOLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverStarting the Engine Adjusting Ground Speed and SteeringEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest PositionRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Blower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from Underneath Powerfil Using the Tilt-Up DeckFull Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Using the Dump BagPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Engine Oil LubricationEach USE Dipstick Operating RangeTurn Oil Drain/Oil Filter LocationMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Changing Gearbox Oil Dipstick Location, Tractor PTO GearboxGear Axle Lubrication RantyGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug LocationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedProper Orientation of Air Cleaner Cover Air Filter Element ReplacementCooling Air Intake System Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions GHS Exhaust Screen BatteryCHECKING/SERVICING Electrolyte LevelWheel Bolt Torque Charging the BatterySharpen Mower Blades Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningDrive Belts Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Disengaged Jackshaft Drive BeltJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedBlade Overload Shear Bolts Fuel Filter LocationCutting Blade Shear Bolts PTO Shear Pin Steering Handle Adjustment Tilt-Up Deck Adjustable Stop AdjustmentsSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970