Walker MC19 manual GHS Exhaust Screen, Checking/Servicing, Battery, Electrolyte Level

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Maintenance Instructions

cleaning/

checking/servicing

GHS Exhaust Screen

Refer to Cleaning the GHS Exhaust Screen in Op­ erating Instructions.

Hydrostatic Transmission Cooling Fins

Keeping the cooling fins on the hydrostatic transmis­ sions clean and free of obstruction is essential to avoid overheating the transmission fluid and short­ ening transmission life. The cooling fins should be checked every 100 hours; and cleaned if necessary.

To clean the fins, use compressed air and/or a pres­ sure washer. The cooling fins extend all the way around the housing -- the fins underneath need to be clean as well as the more visible fins above. Also, pay close attention to the area under the drive pulley.

IMPORTANT: In case an oil leak develops on the input shaft, the cooling fan blowing dusty air and oil on the transmission will quickly pack the cooling fins with oily dirt. If this condition occurs, replace the seal immediately to avoid overheating and dam­ aging the transmission. The input shaft assembly and seal are easily replaced without removing the transmission from the machine.

An additional procedure in maintaining transmission cooling is to inspect the cooling fans. Replace the fan(s) if blades are missing or damaged.

Cooling Fins

Cooling Fan

Hydrostatic Transmission Cooling Fins

CHECKING/SERVICING

DAnger

To prevent accidental starting of the en­ gine when servicing or adjusting the ma­ chine, remove the key from the ignition switch and disconnect the spark plug wires.

Security of Air Filtration Components

NOTE: The following inspection is only an exter­nal inspection and should be done without “dis­ turbing” the filtration components.

On a daily basis, visually inspect the external condi­ tion of the complete air cleaner system. The follow­ ing items should be inspected:

1.Check the Enginaire™ air cleaner canister for damage. Make sure the cover is in place and the cover latch is secure - do not run the engine without the air cleaner cover in place and se- cure.

2.Inspect the air intake hose for cracks, nicks, cuts, etc., and check the hose clamps for tight­ ness.

3.Check to make sure the air filter restriction gauge is in place and hose connections are secure.

Battery

NOTE: For initial battery service during setup, refer­ to Battery Service in Assembly Instructions.

IMPORTANT: Make sure battery is securely mount­ ed in the frame. A loose battery may cause damage to the case resulting in acid leakage and severe dam­ age to the machine. A hazard may be created by damage to critical working parts and safety systems.

Electrolyte Level

The battery electrolyte level should be checked af­ ter every 25 hours of operation. To check electro­ lyte level:

1.Remove battery cell filler caps.

2.Check the electrolyte level. If the level is below the bottom of the vent well, fill with drinking wa­ ter to the bottom of the vent wells [1/4 to 1/2 in. (6 to 13 mm) above the plates].

3.Replace filler caps.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Fill In By Purchaser General InformationGlossary Identifying Number LocationsServicing of Engine and Drivetrain Components Transmission SpecificationsEngine Electrical SystemSeat Blade DriveTire Size Drive BeltsMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOSafety Instructions Before Operating Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Wet Battery Service Assembly InstructionsSetup Instructions Battery ServiceDeck Caster Wheels Installation Battery ChargingBattery Installation Battery Installation Mower Deck AssemblyDeck Caster Wheel Installation Discharge Shield Installation On Side Discharge DeckPTO Shaft Guard Installation Deck Installation PTO Coupler Installation ToolMower Deck Installation PTO Shaft Connection Deck Counterweight Spring Installation Quick Disconnect Ring Released PositionQuick Disconnect Ring Locked Position Machine must be shut off during this procedure Deck LevelingDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Key Positions Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Engine ChokeBlade Clutch PTO Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Steering LeversLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverFore Attempting to MOW Adjusting Ground Speed and SteeringStarting the Engine EngagedOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Engaged Blade Clutch DisengagedStopping the Machine Cutting Height Adjustment Transmission LockoutLockout Lever Freewheel Position Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest PositionRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components General Information Blower Intake CoverRotating Blower Blades Clogging Checklist ForwardBlade Rotation for GHS Mower Deck View from Underneath Grass Catcher Screen Removal for Cleaning Using the Tilt-Up DeckPowerfil Full Signal HornUsing the Dump Bag Tailgate DumpingPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Dipstick Operating Range LubricationEngine Oil Each USEOil Drain/Oil Filter Location TurnMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Ranty Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil Gear Axle LubricationGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug LocationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedAir Filter Element Replacement Proper Orientation of Air Cleaner CoverCooling Air Intake System Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions Electrolyte Level BatteryGHS Exhaust Screen CHECKING/SERVICINGCharging the Battery Wheel Bolt TorqueSharpen Mower Blades Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerDrive Belts Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Jackshaft Drive Belt DisengagedJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedFuel Filter Location Blade Overload Shear BoltsCutting Blade Shear Bolts PTO Shear Pin Adjustments Steering Handle Adjustment Tilt-Up Deck Adjustable StopSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970