Walker MC19 manual Important Tips for Care of the Kohler Engine

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Maintenance Instructions

KOHLER Tips

IMPORTANT TIPS FOR CARE OF THE KOHLER ENGINE

Fuel System

Fuel must be clean - free from water, dirt, and or­ ganic material.

Change fuel filter on a regular basis and when contamination is suspected or found in the fuel.

Starting/Stopping

Start engine with the throttle advanced off idle (1/4 to 1/2 throttle). This will aid starting, especially in cold weather.

Keep the battery fully charged.

Match crankcase oil viscosity to the ambient tem­ perature, allowing the engine to crank faster and start easier.

Allow engine to run at idle for a few seconds be­ fore stopping engine to avoid run-on or backfiring.

Cooling System

CAUTION

DO NOT use a pressure washer to clean the cooling system on an air-cooled engine, mud may form under the cooling shroud on the cylinder head and cooling fan.

Keep engine air intake screen and cylinder head fins free of grass clippings, chaff, and dirt. Inspect intake screen and cooling fins for cleanliness and no damage.

Periodically remove two access panels in the en­ gine shroud to inspect and clean cylinder head cool­ ing fins.

Check performance of the cooling system by starting the engine, holding a hand adjacent to the cylinder head, and feeling the cooling airflow.

danger

Make sure to keep hands clear of exhaust pipe, muffler, and moving parts when checking airflow.

Operate the engine at full speed when mowing. This allows the engine to produce full horsepower and move more cooling air through the engine cool­ ing fins.

Air Cleaner System

Use only EnginaireTM air cleaner elements. Aftermarket­ elements may not seal in the air cleaner housing, allowing dirt to enter the engine. Also, af­ termarket filters often skimp on the filtration media and require more frequent replace­ment (see follow- ing instructions).

Use the air filter restriction gauge to indicate the need to service the air filter.

Do frequently check the Turbine Precleaner (lo- cated in the end cap of the air cleaner assembly) for free movement of the internal fan. Shine light into end cap to verify movement of fan with engine run- ning.

DO NOT overservice or frequently “disturb” the air filter. A dirty air filter actually cleans better than a new one. Changing and cleaning the air filter too often can actually reduce filter efficiency and in­ crease the opportunity for traces of dust to enter the engine. Wait until the element really needs servicing as indicated by the air filter restriction gauge.

When the air filter element is removed or re­placed, make sure all dust is cleaned out of the air cleaner housing and hose. Use a damp cloth and wipe the interior of the canister and hose clean (a lit­tle dirt left here will be sucked into the engine and reduce engine life). When the filter is reinstalled, make sure the element is held tight and straight in the canister for proper seating and sealing.

Periodically check the air intake hose for cuts, nicks, etc., and the hose clamps for tightness.

Oil

Use only multi-viscosity oils as specified with the viscosity matching ambient temperatures for the en­ gine operating conditions. This will aid starting in cold weather and assure proper lubrication in hot weather.

Use only Kohler oil filters. Aftermarket filters may not seal properly and/or have the incorrect pressure relief valve for proper lubrication.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE LubricationEngine Oil Dipstick Operating RangeMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970