Walker MC19 manual Blades in Maintenance Instructions

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Assembly Instructions

CHECK FUNCTION OF OIL PRESSURE WARNING HORN

Turn ignition key to the RUN position. The oil pres- sure horn should signal, indicating normal function.

CHECK FUNCTION OF SAFETY INTERLOCK SWITCHES

Refer to Operating Instructions to check for proper operation of safety switches, both during engine starting and with the operator leaving the seat with tractor moving forward or with the mower blades en- gaged.

CHECK AND CLEAN GRASS BUILDUP UN- DERNEATH MOWER DECK (and inside GHS blower)

Refer to CLEANING the GHS Blower in Mainte- nance Instructions for blower cleaning information.

DANGER

Never operate cutter blades with deck in raised position because it is hazardous.

The tilt-up deck can be secured in the raised posi- tion by unlocking the deck lock levers on each side of the carrier frame and inserting the deck hook into the tilt-up latch on the tractor body. Before operating the tractor, make sure to re-engage the deck lock levers after lowering the deck to the normal operat- ing position.

Tilt-Up Hook and

Latch Connected

Tilt-Up

Latch

Tilt-Up

Hook

Deck Lock Lever

Deck Secured in TILT-UP Position

CAUTION

Do not operate machine with deck tilt-up pivot joint unlocked.

DANGER

Do not operate the mower with deck in tilt- up position. Do not move the tractor with the deck in the tilt-up position.

CHECK MOWER BLADE CONDITION, SHARPNESS, BALANCE, AND SECURITY OF MOUNTING

The blade mounting nuts on gear driven decks should be torqued to 60 lb·ft (81 N·m), and the blade mount- ing bolts on belt driven decks torqued to 70 lb·ft (95 N·m). If blade sharpening is required, refer to CHECKING/SERVICING for Sharpen Mower

Blades in Maintenance Instructions.

ADJUST MOWER CUTTING HEIGHT, IF RE- QUIRED

Position the hitch pins in the four deck support pins. Refer to the “Cutting Height Adjustment” decal on the deck gearbox cover.

CHECK TIRE PRESSURE

Deck Caster Wheel = 20 PSI (137 kPa)

Drive

=

15 PSI (103 kPa)

Rear

=

20 PSI (137 kPa)

CHECK SECURITY OF DRIVE WHEEL BOLTS

The eight (8) lug bolts mounting the drive tires should each be torqued to 75 to 85 lb·ft (102 to 115 N·m).

PERFORM ANY ADDITIONAL PROCEDURES called for on the MAINTENANCE SCHEDULE CHART in Maintenance Instructions.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Glossary General InformationIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Engine SpecificationsElectrical System TransmissionTire Size Blade DriveDrive Belts SeatMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTODo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsBattery Service Wet Battery ServiceBattery Installation Battery ChargingBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Control IDENTIFICATION, LOCATION, and Function Operating InstructionsEngine Choke Key PositionsChoke and Throttle Location Forward Speed Control FSC Engine ThrottleSteering Levers Blade Clutch PTOLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverStarting the Engine Adjusting Ground Speed and SteeringEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest PositionRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Powerfil Using the Tilt-Up DeckFull Signal Horn Grass Catcher Screen Removal for CleaningPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Engine Oil LubricationEach USE Dipstick Operating RangeMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Changing Gearbox Oil Dipstick Location, Tractor PTO GearboxGear Axle Lubrication RantyGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug LocationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions GHS Exhaust Screen BatteryCHECKING/SERVICING Electrolyte LevelSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970