Walker MC19 manual General Information, Blower Intake Cover, Rotating Blower Blades

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Operating Instructions

General Information

The Grass Handling System (GHS) consists of a rear discharge mower deck connected to a 10.5 in. (27 cm) blower and a rear mounted grass catcher with 7.0 bushel (246 liters) capacity. The GHS blow- er operates­ any time the mower blade clutch is en- gaged and moves grass through the rear discharge deck chute into the grass catcher. Blower airflow is exhausted­ out the back of the grass catcher, through a filtering screen. When the grass catcher is full and needs to be emptied, a “full” signal horn alerts the operator. When the “full” signal horn sounds, it is important to stop mowing to prevent overfilling and clogging of the blower system.

IMPORTANT: Normally, the GHS blower operates with no maintenance or cleaning required. However,­ under certain operating conditions, the inside of the blower housing may accumulate a deposit of dirt, causing wear and binding of the blower wheel. Normally, dirt buildup occurs when mowing a com­ bination of dirty and damp grass, especially in the springtime. When operating in these conditions,­ check the blower wheel frequently for binding and clean the blower housing as required. Refer to CLEANING the GHS Blower in Maintenance­

Instructions.

NOTE: In Autumn, when using the GHS mower to vacuum leaves, it is recommended to raise the front of the mower deck 2 to 3 notches [1 to 1-1/2 in. (25 to 38 mm)] higher than the rear. This will avoid “bulldozing” leaves, particularly when the leaves are piled in a thick layer. To make this adjustment,­ the hitch pins in the two (2) front deck support pins are repositioned 2 to 3 notches higher while leaving the rear pins in their original position.

DANGER

NEVER operate the GHS catcher with the back door open. Objects may be thrown out the back of the catcher with sufficient force to cause serious injury to bystand­ers or property damage. NOTE: For non- catching operation, the “No-Catch” Deflec- tor is an available accessory item.

NOTE: When a side discharge or mulching mower­ deck is installed on the GHS model, a blower intake cover should be installed in the blower intake tube. This cover “unloads” the blower and seals the in- take to effectively eliminate power loss and blower noise when the blower is not being used.

Blower

Intake Cover

Blower Intake Cover

NOTE: An alternative to using the blower intake cover when a side discharge or mulching deck is installed on a GHS model is the blower lockout kit (P/N 7541). The blower lockout kit releases ten­sion on the blower drive belt and does not require the blower intake cover.

DANGER

ROTATING BLOWER BLADES

NEVER operate the GHS blower with the blower discharge chute uncovered (grass catcher in the dump position) since dan­ gerous projectiles may be thrown. NEVER put hands into the blower discharge chute for any reason. Use a stick or similar in­ strument to remove any material if clogging­ has occurred.

CAUTION

NEVER leave grass clippings in the grass catcher after mowing. Damp clippings generate heat as they decompose. This MAY cause spontaneous combustion.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care General Information GlossaryIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Specifications EngineElectrical System TransmissionBlade Drive Tire SizeDrive Belts SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Assembly Instructions Setup InstructionsBattery Service Wet Battery ServiceBattery Charging Battery InstallationBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Operating Instructions Control IDENTIFICATION, LOCATION, and FunctionEngine Choke Key PositionsEngine Throttle Choke and Throttle Location Forward Speed Control FSCSteering Levers Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewAdjusting Ground Speed and Steering Starting the EngineEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Using the Tilt-Up Deck PowerfilFull Signal Horn Grass Catcher Screen Removal for CleaningPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Lubrication Engine OilEach USE Dipstick Operating RangeMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Dipstick Location, Tractor PTO Gearbox Changing Gearbox OilGear Axle Lubrication RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions Battery GHS Exhaust ScreenCHECKING/SERVICING Electrolyte LevelSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970