Walker MC19 manual Maintenance Instructions

Page 62

Maintenance Instructions

cleaning

DAnger

Do not operate the mower with deck in tilt- up position. Do not move the tractor with the deck in the tilt-up position.

3.Clean grass buildup underneath the deck using a pressure washer (and scraper if required).

NOTE: While some degree of material buildup in the mower deck housing can be tolerated, a point is finally reached where cutting quality deteriorates and clogging begins to occur because of too much buildup on the baffling and housing.

4.Lower the deck to the normal operating position and re-engage the deck lock levers.

caution

Do not operate machine with deck tilt-up pivot joint unlocked.

GHS Blower

Normally, the GHS blower operates with no mainte­ nance or cleaning. However, when mowing grass that is dirty and damp (especially springtime mow­ ing), a deposit of dirt may accumulate inside the blower housing, causing wear and binding of the blower wheel. When operating in these conditions, inspect the blower frequently for dirt buildup.

NOTE: A visual clue of binding of the blower wheel is the blower blade tips are polished from rubbing on dirt.

When a dirt deposit is found, use a high pressure washer or water spray to clean the inside of the housing as follows:

DAnger

Before attempting to wash the blower, stop the engine, remove the ignition key, and disconnect the spark plug wires. Wear goggles or face shield.

1.Remove the GHS blower drive belt tension by depressing the idler pulley on the tightener arm. Roll the belt off the blower pulley. The belt should be clear of the blower pulley, allowing free movement of the blower wheel.

IMPORTANT: With the belt removed, the blow­ er wheel must spin freely. Any binding or drag­ ging of the wheel is an indication of dirt build- up. This buildup must be cleaned to avoid abrasive wear of the blower blades, excessive­ power loss and eventual loss of blower perfor- mance (clogging).

2.Use a pressure washer or water spray, and di­ rect the spray inside the blower housing against the blower blades. Water pressure will cause the blower wheel to begin to spin and the com­ bination of spinning action and water will effec­ tively wash the inside of the housing. Spray may be directed against the blower blades ver­ tically and horizontally to cause rotation in both directions for thorough washing action. Wash blower until the blower wheel spins freely in both directions.

3.Reinstall the GHS blower drive belt by reversing the removal procedure.

 

Blower

GHS Blower

Blower

Pulley

Drive Belt

 

 

Drive Pulley

 

 

Depress Idler Pulley

 

 

Down to Relax Belt

 

 

Belt Tightener

 

Idler Pulley

Collapse Blower Belt Tightener to Remove GHS Blower Drive Belt

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE LubricationEngine Oil Dipstick Operating RangeMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970