Walker MC19 manual PTO Shear Pin If Equipped

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Maintenance Instructions

REPLACING/REPAIRING

PTO Shear Pin (If Equipped)

The PTO drive shaft connection to the deck gearbox has a shear pin to provide shock load protection to the mower deck drive. This system provides pri- mary shock protection in case of blade impact and will normally shear before the individual shear bolts on the blade hub.

When the PTO pin has sheared, use the following procedure to replace it:

1.Loosen the two bolts securing the PTO shaft guard on the deck; lift the guard off. (Holes in guard are slotted for easy removal.)

2.Rotate U-joint on shaft to align the shear pin hole with the hole (and shear pin fragment) in the shaft. Use a punch to drive the remaining portion of the old shear pin out.

3.Install new shear pin and secure with cotter pin.

Split Spring Pin

(Retains U-Joint Held on Shaft

with Broken Shear Pin)

Shear Pin

U-Joint

Tube Assembly

U-Joint

Shaft Assembly

Cotter Pin

PTO Shear Pin

IMPORTANT: Use only Walker P/N 8067-13 shear pins for replacement to provide proper shock protection -- these pins are hardened to shear under a specific amount of load.

4.Reinstall the PTO shaft guard.

Before operating the deck, inspect the blade over- load shear bolts and also check blade timing (on gear driven decks) by moving blades through one

(1)complete revolution. Make sure blade tips pass clear of each other. If timing is incorrect, con- tact your Walker dealer.

NOTE: Use Walker P/N 8067-10 for heavy duty gearboxes.

Mower Blades

Mower blades are removed and remounted as de- scribed in Sharpen Mower Blades instructions. During the course of sharpening and inspecting mower blades, if there are any of the following conditions of wear or damage, blades should be replaced for reasons of safety and performance of the machine:

An excessive amount of the flat section of the blade has been ground away (removed) when the blade is sharpened. Replace the blade when less than a 3/4 in. (19 mm) flat section remains at the blade tip.

Examine ends of the blade carefully, especially the intersection where the flat section of the blade turns up to form the “wing tip” (refer to Mower Blade Profile for Sharpening illustration in Sharpen Mower Blades instructions). Since sand and abra- sive material can wear metal away in this area, the blade should be replaced when metal thickness has worn to 1/16 in. (1.6 mm) or less.

DANGER

When blades are operated over sandy soil, and if blades are allowed to wear, a “slot” may be worn into the wing tip of blade. Eventually a piece of the blade may break off creating a serious potential for injury or damage.

Check the blades for straightness by marking blade tip position inside the deck housing and then rotating the opposite end of the blade to the same position and comparing. If the difference in blade tip track is more than 1/8 in. (3 mm), the blade is bent and should be replaced.

Inspect the blade surface, especially in formed areas, for cracks. Replace the blade if any cracks are found.

WARNING

DO NOT try to straighten a blade that is bent. NEVER weld a broken or cracked blade. ALWAYS replace with a new blade to assure safety.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Identifying Number Locations General InformationGlossary Fill In By PurchaserServicing of Engine and Drivetrain Components Electrical System SpecificationsEngine TransmissionDrive Belts Blade DriveTire Size SeatGHS System Mower DeckComponent Identification Front View and Right Side ViewRear View and Left Side View PTO Top View Engine CompartmentDo not mow with bystanders in the area Safety Instructions Before OperatingBefore Operating Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Each End of Mower Deck Part Number Location Deck Discharge Shield SD Decks Only Part NumberLocation Right Side, Behind Operator Seat Part Number Location Catcher Door Hinge Bar LH and RH Sides Part NumberSAFETY, CONTROL, and Instruction Decals Battery Service Assembly InstructionsSetup Instructions Wet Battery ServiceBattery Installation Mower Deck Assembly Battery ChargingBattery Installation Deck Caster Wheels InstallationPTO Shaft Guard Installation Deck Caster Wheel InstallationDischarge Shield Installation On Side Discharge Deck Mower Deck Installation PTO Shaft Connection Deck InstallationPTO Coupler Installation Tool Quick Disconnect Ring Locked Position Deck Counterweight Spring InstallationQuick Disconnect Ring Released Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Fill Fuel Tank Refer to Lubrication for Gear Axle LubricationBlades in Maintenance Instructions Engine Choke Operating InstructionsControl IDENTIFICATION, LOCATION, and Function Key PositionsSteering Levers Engine ThrottleChoke and Throttle Location Forward Speed Control FSC Blade Clutch PTOParking Brake Disengaged Front Body Latch Release Lockout Lever LocationHourmeter Oil Pressure Warning HornLeft Wheel Steering Lever Operating Controls Top View from Drivers Point of ViewEngaged Adjusting Ground Speed and SteeringStarting the Engine Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Stopping the Machine Blade Clutch EngagedBlade Clutch Disengaged Lockout Lever Freewheel Position Cutting Height AdjustmentTransmission Lockout Lockout Lever Normal Operating Position Recommendations for MowingSide Discharge Deflector Shield Lowest Position No Driving ZoneRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Rotating Blower Blades General InformationBlower Intake Cover Blade Rotation for GHS Mower Deck View from Underneath Clogging ChecklistForward Full Signal Horn Using the Tilt-Up DeckPowerfil Grass Catcher Screen Removal for CleaningPositioning Dump Bag on Catcher Using the Dump BagTailgate Dumping Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Each USE LubricationEngine Oil Dipstick Operating RangeMower Deck Gearbox Lubrication Oil Drain/Oil Filter LocationTurn DS52 or DS62 Mower Deck Lubrication Gear Axle Lubrication Dipstick Location, Tractor PTO GearboxChanging Gearbox Oil RantyTransmission Reservoir Air Bleed Plug Location Grease Fitting and Oil Point LubricationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Cleaner Components Shown with Cover Being Removed Air Filter Restriction Gauge LocationCooling Air Intake System Air Filter Element ReplacementProper Orientation of Air Cleaner Cover Engine Cooling Air Intake Screen Cooling Fin Access Panels Deck Secured in TILT-UP PositionMaintenance Instructions CHECKING/SERVICING BatteryGHS Exhaust Screen Electrolyte LevelSharpen Mower Blades Charging the BatteryWheel Bolt Torque Drive Belts Mower Blade Profile For SharpeningBlade Balanced on Magnetic Wall-Mounted Balancer Spark Plugs REPLACING/REPAIRING Drive Belts There are four 4 individual belts on GHS modelsREPLACING/REPAIRING Belt LocationsEngine PTO Drive Belt 3 Groove Power Band Engine PTO Drive Belt RemovalJackshaft Drive Belt Engaged Jackshaft Drive BeltJackshaft Drive Belt Disengaged GHS Blower Drive Belt Assembly Disengaged GHS Blower Drive Belt Assembly EngagedHydrostatic Ground Drive Belt Assembly Disengaged Hydrostatic Ground Drive Belt Assembly EngagedCutting Blade Shear Bolts Fuel Filter LocationBlade Overload Shear Bolts PTO Shear Pin Steering Handles AdjustmentsSteering Handle Adjustment Tilt-Up Deck Adjustable Stop Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970