Walker MC19 Clogging Checklist, Forward, Blade Rotation for GHS Mower Deck View from Underneath

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Operating Instructions

Clogging Checklist

In case of clogging, there will be a distinct change in the sound of the blower, i.e., the blower sound will stop. Also, the mower deck will begin to leave a trail of grass clippings. When this occurs, stop the engine, disconnect the spark plug wires, and make sure all movement has stopped before attempt­ ing to unclog.

DANGER

NEVER place hands under the mower deck or in the GHS blower discharge chute. Use a stick or similar tool to remove any clogged material.

Normally, any clogging will first develop at the back of the mower deck in the discharge opening into the blower chute. Clogging at this point does not indi­ cate a particular problem in this part of the sys- tem, but is a symptom of something restrict­ing the flow of material throughout the entire system. The following list of items should be checked if a pattern of clogging begins to develop. All of these items are capable of causing clogging at the back of the deck.

Check to see if the RH and LH mower blades are installed for the correct rotation - install blades so the cutting edges move toward each other.

Blades Must Operate at

Right Angles (90 Degrees)

FORWARD

Mounting Nut

Torque = 60 lb·ft

Rear Discharge(81 N·m) Chute

Blade Rotation for GHS Mower Deck

(View from Underneath)

Check the amount of flat section remaining at blade tip. This is the area that is ground away (re­ moved) when the blades are sharpened. If too much of the flat section is removed, the “air lift” perfor- mance or “shovel” effect of the blade deteriorates to the point that discharge of grass clippings into the blower chute is marginal. Replace cutter blades if less than 3/4 in. (19 mm) flat section remains at the blade tip.

Check that the interior of the deck housing and baffling is reasonably clean and free of grass and dirt buildup. While some degree of material buildup can be tolerated, a point is finally reached where the flow of air and grass clippings is restricted.

NOTE: One condition that quickly causes a buildup of material in the deck housing is mowing grass and/ or weeds which are “juicy.” The material collects under the deck with sticky, green juice. Clo­ver and weeds are especially a problem. The mower deck will need to be cleaned frequently when operating in these conditions.

Check the deck cutting height setting. When working in thick, tall grass, lower deck settings [1 to 2 in. (25 to 51 mm) cutting heights] tend to restrict airflow from moving into and under the deck. Raising the deck cutting height will signifi­cantly increase airflow and reduce clogging when working in thick, tall grass.

Check the interior of the chute connecting the mower deck to the blower for smoothness and freedom from obstruction.

Check the blower wheel for bent blades and excessive clearance between the blade tip and the blower housing. A clearance greater than 1/8 in. (3 mm) will cause a significant loss of blower performance.

Check the blower discharge chute into the grass catcher for smoothness and freedom from ob­ struction.

Check the elbow inside the grass catcher for a buildup of material in the radius of the elbow. In certain conditions (damp/dirty grass) a considerable “clump” of material can accumulate at this point, greatly restricting material and airflow.

Check that the openings in the removable air exhaust screen in the grass catcher are not plugged. If the screen is clogged, refer to Cleaning the GHS Exhaust Screen in this section.

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Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Glossary General InformationIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Engine SpecificationsElectrical System TransmissionTire Size Blade DriveDrive Belts SeatMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOSafety Instructions Before Operating Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsBattery Service Wet Battery ServiceBattery Installation Battery ChargingBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDeck Caster Wheel Installation Discharge Shield Installation On Side Discharge DeckPTO Shaft Guard Installation Deck Installation PTO Coupler Installation ToolMower Deck Installation PTO Shaft Connection Deck Counterweight Spring Installation Quick Disconnect Ring Released PositionQuick Disconnect Ring Locked Position Machine must be shut off during this procedure Deck LevelingDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Control IDENTIFICATION, LOCATION, and Function Operating InstructionsEngine Choke Key PositionsChoke and Throttle Location Forward Speed Control FSC Engine ThrottleSteering Levers Blade Clutch PTOLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverStarting the Engine Adjusting Ground Speed and SteeringEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Engaged Blade Clutch DisengagedStopping the Machine Cutting Height Adjustment Transmission LockoutLockout Lever Freewheel Position Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest Position Recommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components General Information Blower Intake CoverRotating Blower Blades Clogging Checklist ForwardBlade Rotation for GHS Mower Deck View from Underneath Powerfil Using the Tilt-Up DeckFull Signal Horn Grass Catcher Screen Removal for CleaningUsing the Dump Bag Tailgate DumpingPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Engine Oil LubricationEach USE Dipstick Operating RangeOil Drain/Oil Filter Location TurnMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Changing Gearbox Oil Dipstick Location, Tractor PTO GearboxGear Axle Lubrication RantyGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug LocationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedAir Filter Element Replacement Proper Orientation of Air Cleaner CoverCooling Air Intake System Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions GHS Exhaust Screen BatteryCHECKING/SERVICING Electrolyte LevelCharging the Battery Wheel Bolt TorqueSharpen Mower Blades Mower Blade Profile For Sharpening Blade Balanced on Magnetic Wall-Mounted BalancerDrive Belts Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Jackshaft Drive Belt DisengagedJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedFuel Filter Location Blade Overload Shear BoltsCutting Blade Shear Bolts PTO Shear Pin Adjustments Steering Handle Adjustment Tilt-Up Deck Adjustable StopSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970