Walker MC19 manual Maintenance Instructions

Page 49

Maintenance Instructions

 

 

 

 

 

 

caution

 

 

 

 

 

 

 

Maintenance procedures requiring special training or

 

 

 

 

tools should be performed by a trained technician.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAINTENANCE SCHEDULE CHART - RECOMMENDED SERVICE INTERVALS - MODEL MC19

 

 

Service Item

 

 

25

100

200

 

400

 

Every

 

Ref.

Daily

Hours

Hours

Hours

 

Hours

Yearly

2 Years

 

Page

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Engine Crankcase Oil Level

x

 

 

 

 

 

 

 

 

47

 

Check/Clean Engine Air Cooling System*

x

 

 

 

 

 

 

 

 

56

 

Check Security of Air Filtration Components

x

 

 

 

 

 

 

 

 

59

 

Check Air Filter Restriction Gauge

x

 

 

 

 

 

 

 

 

54

 

Clean Grass Buildup Under Deck

x

 

 

 

 

 

 

 

 

57

 

Clean GHS Exhaust Screen*

x

 

 

 

 

 

 

 

 

59

 

Clean GHS Blower*

x

 

 

 

 

 

 

 

 

58

 

Service Mower Blades

x

 

 

 

 

 

 

 

 

60

 

Check Function of Oil Pressure Warning Horn

x

 

 

 

 

 

 

 

 

25

 

Lubricate Grease Fittings and Oil Points*

 

 

x

 

 

 

 

 

 

 

51

 

Check PTO Gearbox Oil Level**

 

 

x

 

 

 

 

 

 

 

50

 

Check Battery Electrolyte Level

 

 

x

 

 

 

 

 

 

 

59

 

Check Hydrostatic Transmission Fluid

 

 

x

 

 

 

 

 

 

 

50

 

Check Tire Pressure

 

 

x

 

 

 

 

 

 

 

60

 

Check Drive Belts (Jackshaft, Engine PTO,

 

 

x

 

 

 

 

 

 

 

61

 

GHS Blower, Ground Drive)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Deck Gearbox Oil Seals

 

 

x

 

 

 

 

 

 

 

62

 

Check Safety Switch System

 

 

x

 

 

 

 

 

 

 

62

 

Check Turbine Precleaner*

 

 

 

x

 

 

 

 

 

 

54

 

Check Air Filter Element ***

 

 

 

x

 

 

 

 

 

 

55

 

Change Engine Crankcase Oil Δ

 

 

 

x

 

 

 

 

 

 

47

 

Check Oil Level in Gear Axle

 

 

 

x

 

 

 

 

 

 

50

 

Clean Hydrostatic Transmission Cooling Fins

 

 

 

x

 

 

 

 

 

 

59

 

Clean Engine Cooling Fins

 

 

 

x

 

 

 

 

 

 

57

 

Check Blade Brake Action

 

 

 

x

 

 

 

 

 

 

62

 

Check Wheel Bolt Torque (75 to 85 lb·ft)

 

 

 

x

 

 

 

 

 

 

60

 

Check/Regap Spark Plugs

 

 

 

 

x

 

 

 

 

 

62

 

Change Engine Oil Filter

 

 

 

 

x

 

 

 

 

 

47

 

Replace Air Filter Element,

 

 

 

 

 

 

x

 

 

 

55

 

and Dust Ejection Valve ***

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Check Fuel Lines and Clamps

 

 

 

 

 

 

 

x

 

 

62

 

Replace Fuel Filter

 

 

 

 

 

 

 

x

 

 

69

 

Service Battery

 

 

 

 

 

 

 

x

 

 

59

 

Check FSC Friction Lock

 

 

 

 

 

 

 

x

 

 

63

 

Service Solenoid Shift Starter

 

 

 

 

 

 

 

x

 

 

62

 

Check Engine Valve Clearance

 

 

 

 

 

 

 

x

 

 

ΔΔΔ

Change Gear Axle Oil ΔΔ

 

 

 

 

 

 

 

 

x

 

50

 

Replace Fuel Lines and Clamps

 

 

 

 

 

 

 

 

x

 

62

 

Change Hydrostatic Transmission Fluid ΔΔ

 

 

 

 

 

 

 

 

x

 

ΔΔΔ

More often in extremely dusty or dirty conditions

∗∗

Change PTO gearbox oil after first 100 hours

 

caution

 

of operation (break-in period)

∗∗∗

Air cleaner is remote mounted Enginaire™ unit,

 

 

 

replace filter(s) every 400 hours and dust ejection

When performing maintenance with the

 

valve every two years or when worn or damaged

mower body raised, a safety prop should

Δ

Change engine oil and filter after first 5 hours of

be installed from back of body to chassis

 

operation of a new engine (break-in period)

ΔΔ

Change every 2 years or 1000 hours

frame (fail-safe protection in case of fail­ure

ΔΔΔ

See your Walker dealer for this service or

of body lift support). Empty grass catcher

refer to the Walker Service Manual

before raising body.

 

Hydrostatic transmissions are sealed - DO NOT OPEN

 

 

RESERVOIR CAPS - refer to Hydrostatic Transmission Fluid

 

45

Image 49
Contents OPERATOR’S Manual Foreword Table of Contents Maintenance Schedule Chart Important Tips for Care Glossary General InformationIdentifying Number Locations Fill In By PurchaserServicing of Engine and Drivetrain Components Engine SpecificationsElectrical System TransmissionTire Size Blade DriveDrive Belts SeatMower Deck GHS SystemFront View and Right Side View Component IdentificationRear View and Left Side View Top View Engine Compartment PTOBefore Operating Safety Instructions Before OperatingDo not mow with bystanders in the area Safety Instructions Before Operating Safety Instructions Operating Safety Instructions Operating Safety Instructions Maintenance Safety Instructions Location Deck Discharge Shield SD Decks Only Part Number Location Each End of Mower Deck Part NumberLocation Catcher Door Hinge Bar LH and RH Sides Part Number Location Right Side, Behind Operator Seat Part NumberSAFETY, CONTROL, and Instruction Decals Setup Instructions Assembly InstructionsBattery Service Wet Battery ServiceBattery Installation Battery ChargingBattery Installation Mower Deck Assembly Deck Caster Wheels InstallationDischarge Shield Installation On Side Discharge Deck Deck Caster Wheel InstallationPTO Shaft Guard Installation PTO Coupler Installation Tool Deck InstallationMower Deck Installation PTO Shaft Connection Quick Disconnect Ring Released Position Deck Counterweight Spring InstallationQuick Disconnect Ring Locked Position Deck Leveling Machine must be shut off during this procedureDeck Leveling Refer to Lubrication for Gear Axle Lubrication Fill Fuel TankBlades in Maintenance Instructions Control IDENTIFICATION, LOCATION, and Function Operating InstructionsEngine Choke Key PositionsChoke and Throttle Location Forward Speed Control FSC Engine ThrottleSteering Levers Blade Clutch PTOLockout Lever Location Parking Brake Disengaged Front Body Latch ReleaseOil Pressure Warning Horn HourmeterOperating Controls Top View from Drivers Point of View Left Wheel Steering LeverStarting the Engine Adjusting Ground Speed and SteeringEngaged Fore Attempting to MOWOperating Instructions Correct Operator Hand Position On the Controls Blade Clutch Disengaged Blade Clutch EngagedStopping the Machine Transmission Lockout Cutting Height AdjustmentLockout Lever Freewheel Position Recommendations for Mowing Lockout Lever Normal Operating PositionNo Driving Zone Side Discharge Deflector Shield Lowest PositionRecommendations for TILT-UP Deck OPERATION/TRANSPORT GHS Flow and Components Blower Intake Cover General InformationRotating Blower Blades Forward Clogging ChecklistBlade Rotation for GHS Mower Deck View from Underneath Powerfil Using the Tilt-Up Deck Full Signal Horn Grass Catcher Screen Removal for CleaningTailgate Dumping Using the Dump BagPositioning Dump Bag on Catcher Dumping Catcher into Dump Bag Maintenance Instructions Important Tips for Care of the Kohler Engine Engine Oil LubricationEach USE Dipstick Operating RangeTurn Oil Drain/Oil Filter LocationMower Deck Gearbox Lubrication DS52 or DS62 Mower Deck Lubrication Changing Gearbox Oil Dipstick Location, Tractor PTO GearboxGear Axle Lubrication RantyGrease Fitting and Oil Point Lubrication Transmission Reservoir Air Bleed Plug LocationLubrication Points for Optional Belt Driven Decks DS62 Shown Chassis and Deck Lubrication Points DS42 Shown Engine Air Cleaner System Components Air Filter Restriction Gauge Location Air Cleaner Components Shown with Cover Being RemovedProper Orientation of Air Cleaner Cover Air Filter Element ReplacementCooling Air Intake System Deck Secured in TILT-UP Position Engine Cooling Air Intake Screen Cooling Fin Access PanelsMaintenance Instructions GHS Exhaust Screen BatteryCHECKING/SERVICING Electrolyte LevelWheel Bolt Torque Charging the BatterySharpen Mower Blades Blade Balanced on Magnetic Wall-Mounted Balancer Mower Blade Profile For SharpeningDrive Belts Spark Plugs Drive Belts There are four 4 individual belts on GHS models REPLACING/REPAIRINGBelt Locations REPLACING/REPAIRINGEngine PTO Drive Belt Removal Engine PTO Drive Belt 3 Groove Power BandJackshaft Drive Belt Disengaged Jackshaft Drive BeltJackshaft Drive Belt Engaged GHS Blower Drive Belt Assembly Engaged GHS Blower Drive Belt Assembly DisengagedHydrostatic Ground Drive Belt Assembly Engaged Hydrostatic Ground Drive Belt Assembly DisengagedBlade Overload Shear Bolts Fuel Filter LocationCutting Blade Shear Bolts PTO Shear Pin Steering Handle Adjustment Tilt-Up Deck Adjustable Stop AdjustmentsSteering Handles Pinch Point Spring Loaded Door Operator’s Notes Operator’s Notes Limited Warranty For Walker Commercial Rider Mower Walker MFG. CO E. Harmony ROAD, Fort COLLINS, CO 80528 970