Woods Equipment DS1440 Category 3 Standard Hitch, Category 2 & 3 Quick Hitches, Shorten Driveline

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Category 3 Standard Hitch

1.Position tractor lower lift arms between hitch mast plates.

2.Insert lower hitch pins to Position A, Figure 2, through mast plates and tractor lower lift arms.

3.Secure with lynch pins.

4.Attach top link for mounted units in the top hole of upper mast using top link pin.

Category 2 & 3 Quick Hitches

1.Position lower hitch pins to Position A, Figure 2.

2.Use the upper hole that matches upper quick hitch point location. This is usually the lower hole for Category 2 and the middle hole for Category 3.

3.Secure with lynch pins.

4.Attach tractor to cutter and secure hitch according to hitch manufacturer’s instructions.

NOTE: For DSO1260, place spacer sleeve (44) between tractor lower 3-point arm and plate on hitch assembly to prevent 3-point arm motion during side shift.

DRIVELINE ADJUSTMENT

(MOUNTED & SEMI-MOUNTED)

Attach the cutter to the tractor 3-point hitch (or quick hitch if available). Do not attach driveline at this time.

NOTICE

If attaching cutter using a Quick Hitch the dis- tance between the tractor PTO and the gearbox input shaft will increase. Follow steps as you would for the 3-point hitch to insure proper engagement.

Raise and lower cutter and measure the maximum and minimum distance between the tractor PTO shaft and the gearbox input shaft. Separate the driveline into two halves and lay them side-by-side with U-joints at oppo- site ends.

Set the two u-joints at the maximum distance mea- sures (this is the cutters lowest point of operation) and check the amount of overlap between the two drive halves. There must be at least 4 inches of overlap. If the driveline is too short (less than 4" overlap) contact your Woods dealer for a longer drive.

Figure 3. 4 Inch Minimum Overlap

Set the two U-joints to the minimum distance measured (this is the cutters highest point) and check to see if the driveline bottoms out. If driveline is too long follow the instructions to shorting the drive.

Shorten Driveline

1.Separate driveline into two halves and connect them to the tractor PTO and gearbox input shaft.

2.Place the two halves parallel to one another to determine how much the driveline must be shortened. See Figure 4 for example.

Figure 4. Drive Halves Placed Parallel

3.Measure from the end of the upper shield to the base of the bell on the lower shield (A). Add 1- 9/16" to dimension (A). See Figure 5.

A

1-9/16"

DP3

Figure 5. Determine Shield Length

16 Operation

MAN0571 (Rev. 6/15/2007)

 

 

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Contents Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationStorage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMTractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten DrivelineCutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted UnitsAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade SelectionMowing Tips Cutter OperationTransporting PRE-OPERATION Check List Owners ResponsibilityOwner Service Blocking MethodLubrication Gearbox LubricationJackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding RepairServicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal InstallationHorizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsDealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440PRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalSAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois