Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Install CV Driveline Optional

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DS1260 & DS1440 Pull-Type Assembly (Continued)

INSTALL CV DRIVELINE (OPTIONAL)

Install Driveline (Figure 30)

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (6) to input shaft of gearbox. Tighten cap screws (14) and lock nuts (15).

3.Attach rear tether chain on driveline to clip on plastic gearbox shield.

Install H-Frame

1.Attach H-frame mounting bracket (13) to cutter frame with carriage bolts (23), washers (24) and lock nuts (21).

2.Place H-frame (2) over bracket and align holes.

3.Secure H-frame to bracket using cap screw (18), two sleeves (3), two cup washers (4), and lock nut (19).

Attach Driveline to H-Frame

NOTE: Select holes in H-frame that will allow driveline to run level. Refer to Operation section for driveline height. Final adjustment will be necessary when cutter is attached to the tractor.

Place driveline bearing carrier between H-frame (2) and secure with clevis pin (5) and cotter pin (20).

Install CV Drive

1.Slide rear yoke of CV driveline (1) over shaft of driveline (6) and align with notch on shaft.

2.Secure drives together using cap screw (16) and lock nut (15).

Install Drive Shield & Hose Holder

1.Attach drive shield (10) to driveline carrier bearing using two cap screws (26) and lock washers (25).

2.Attach hydraulic hose holder (12) to the top hole in H-frame (2) with cap screw (17), spacer (11), and lock nut (21).

42 Assembly

MAN0571 (Rev. 6/15/2007)

 

 

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Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Operation TransportationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 2 & 3 Quick Hitches Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Shorten DrivelinePull-Type Units Cutting Height AdjustmentDriveline Interference Check Mounted & Semi-Mounted UnitsWheel Spacing Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionCutter Operation Mowing TipsTransporting PRE-OPERATION Check List Owners ResponsibilityLubrication Owner ServiceBlocking Method Gearbox LubricationJackstand Placement and Lubrication Points Removing Blades Figure Installing BladesBlade Servicing Sharpening BladesRepairing Optional Chain Shielding Slip Clutch AdjustmentRepairing Rubber Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Seal Replacement Dealer ServiceGearbox Maintenance Seal InstallationDisassemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Hydraulic Hoses Install A-Frame MountedInstall Tailwheel Arms Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Fill Gearboxes Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440Dealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois