Woods Equipment DS1440Q, DSO1260Q, DS1260Q manual Maintenance, Storage

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

imum transport speed. Doing so could result in:

Loss of control of the implement and tractor

Reduced or no ability to stop during braking

Implement tire failure

Damage to the implement or its components.

Use additional caution and reduce speed when under adverse surface conditions, turning, or on inclines.

Never tow this implement with a motor vehicle.

Do not operate PTO during transport.

Do not operate or transport on steep slopes.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

MAINTENANCE

Before dismounting power unit or performing any service or maintenance, follow these steps: disengage power to equipment, lower the 3-point hitch and all raised components to the ground, operate valve levers to release any hydraulic pres- sure, set parking brake, stop engine, remove key, and unfasten seat belt.

Before performing any service or maintenance, disconnect driveline from tractor PTO.

Before working underneath, raise mower, install transport lock, and block mower securely. Hydrau- lic system leak down and failure of mechanical or hydraulic system can cause equipment to drop.

Do not modify or alter or permit anyone else to modify or alter the equipment or any of its compo- nents in any way.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if dam- aged.

Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

STORAGE

Keep children and bystanders away from stor- age area.

1260 Safety Rules (Rev. 2/1/2007)

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Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 3 Standard Hitch Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 2 & 3 Quick Hitches Shorten DrivelineDriveline Interference Check Cutting Height AdjustmentPull-Type Units Mounted & Semi-Mounted UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox LubricationJackstand Placement and Lubrication Points Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesRepairing Rubber Shielding Slip Clutch AdjustmentRepairing Optional Chain Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSpindle Gearbox Repair Figure Remove Gearbox From Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Tailwheel Arms Install A-Frame MountedInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly DS1260 & DS1440 ALL Models Install Chain or Rubber ShieldingFill Gearboxes Rubber Shielding FigureDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois