Woods Equipment DS1260Q, DSO1260Q, DS1440Q manual DSO1260 Cutter Figure, Install Hitch Mechanism

Page 47

DSO1260 CUTTER (Figure 33)

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install Hitch Mechanism

1.Align left hitch arm (2) and right hitch arm (3), and washers (33) to deck as shown.

NOTE: Left hitch arm should be oriented with cylin- der lug on bottom side of arm, protruding towards left of cutter.

2.Secure hitch arms to cutter using flag pins (14), washers (36), and cap screws (37).

3.Align front ends of hitch arms, washers (33) and hitch weldment (4) as shown.

4.Secure hitch arms to hitch weldment (4) with flag pins (14), washers (36), and cap screws (37).

5.Attach hydraulic cylinder (7) to left hitch arm (2) and lug on left side of cutter using pins (26) and cotter pins (32).

6.Install reducer bushing (17) and restricter swivel elbow (18) in port at each end of cylinder (7). Position elbow to point toward front of cutter.

7.Connect hoses (21) to elbows (18).

Install Tailwheel Arms

Attach tailwheel arms (1) to tailwheel using eight (four per arm) cap screws (27) and lock nuts (28).

NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers).

Install Spring Arm

1.Attach spring arm (12) to cylinder (16) or ratchet

(20)using pin (24).

2.Place spring arm (12) and spring (13) on deck as shown. Secure spring arm (12) to spring arm lugs (on the cutter) using pin (22) and two cotter pins

(32). Install retaining cap screw (34) and flange lock nut (35).

Install Height Adjustment Device

Ratchet

Attach ratchet (20) to tailwheel lugs and secure with pin (23) and two cotter pins (32).

Cylinder

1.Place hydraulic cylinder (16) between rear holes (Position B) of lugs on tailwheel.

2.Extend cylinder rod, place transport lock bracket

(15)over cylinder rod end and between lugs on tailwheel.

3.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin

(23)and two cotter pins (32).

Install Hydraulic Hose

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

NOTICE

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

1.Install reducer bushing (17) and restricter swivel elbow (18) in port at base end of cylinder (16). Position elbow to point toward front of cutter.

2.Connect hose (19) to elbow (18).

3.Install optional stroke control kit (25) to cylinder rod. Stroke control kit is used to set cut height.

Install SMV Emblem

1.Remove manual tube and hardware.

2.Align holes of manual tube and SMV mounting bracket (8) and reattach to deck using previous hardware.

3.Attach SMV socket (9) with two carriage bolts (38) and lock nuts (39).

4.Attach SMV emblem (11) to SMV bracket (10) using two round head cap screws (40) and hex nuts (41).

5.Insert SMV bracket (10) and emblem (11) into socket (9).

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (6) to input shaft of gearbox. Tighten cap screws (30) and lock nuts (31).

3.Attach rear tether chain of driveline to driveline shield.

MAN0571 (Rev. 6/15/2007)

Assembly 47

 

 

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Contents Rotary Cutter Introduction Table of Contents DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q SpecificationsGeneral Information Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationKeep children and bystanders away from stor- age area MaintenanceStorage Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushConnect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted & SEMI-MOUNTED Shorten Driveline Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesMounted & Semi-Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel SpacingTransporting Cutter OperationMowing Tips Owners Responsibility PRE-OPERATION Check ListGearbox Lubrication Owner ServiceBlocking Method LubricationJackstand Placement and Lubrication Points Sharpening Blades Installing BladesBlade Servicing Removing Blades FigureShielding Repair Slip Clutch AdjustmentRepairing Rubber Shielding Repairing Optional Chain ShieldingUsed Aircraft Tires Figure Flexible Coupler Rubber Disk ReplacementServicing Tires Safely Periodically or Before Extended Storage CleaningAfter Each Use Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Seal Installation Dealer ServiceGearbox Maintenance Seal ReplacementAssemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyDS1260 & DS1440 PULL-TYPE Cutter Assembly InstructionsDealer SET-UP Instructions DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Driveline Install A-Frame MountedInstall Tailwheel Arms Install Hydraulic HosesDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly Rubber Shielding Figure Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Fill GearboxesDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois