Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Safety Rules, Training, Preparation

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instruc- tions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline. Replace if damaged or broken. Check that driveline guards rotate freely on driveline before putting equipment into service.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Inspect chain or rubber belt shielding before each use. Replace if damaged.

(Safety Rules continued on next page)

1260 Safety Rules (Rev. 2/1/2007)

Safety 7

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Contents Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishTraining Safety RulesPreparation Transportation OperationStorage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushTractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Shorten Driveline Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesMounted & Semi-Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel SpacingMowing Tips Cutter OperationTransporting Owners Responsibility PRE-OPERATION Check ListGearbox Lubrication Owner ServiceBlocking Method LubricationJackstand Placement and Lubrication Points Sharpening Blades Installing BladesBlade Servicing Removing Blades FigureShielding Repair Slip Clutch AdjustmentRepairing Rubber Shielding Repairing Optional Chain ShieldingServicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Seal Installation Dealer ServiceGearbox Maintenance Seal ReplacementAssemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyDealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Driveline Install A-Frame MountedInstall Tailwheel Arms Install Hydraulic HosesDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly Rubber Shielding Figure Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Fill GearboxesDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationPRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalSAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois