Woods Equipment DS1440 Bolt Torque Chart, SAE Series Torque Chart, Metric Series Torque Chart

Page 82

BOLT TORQUE CHART

Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific application.

Fasteners must always be replaced with the same grade as specified in the manual parts list.

Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware. Make sure fastener threads are clean and you start thread engagement properly.

All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.

SAE SERIES

A TORQUE

CHART

SAE Bolt Head

Identification

SAE Grade 2

SAE Grade 5

SAE Grade 8

(No Dashes)

(3 Radial Dashes)

(6 Radial Dashes)

A

 

 

 

 

MARKING ON HEAD

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SAE 2

 

SAE 5

 

SAE 8

Diameter

Wrench

 

 

 

 

 

 

 

 

 

 

 

 

(Inches)

Size

lbs-ft

 

N-m

lbs-ft

 

N-m

lbs-ft

 

N-m

 

 

 

 

 

 

 

 

 

 

 

1/4"

7/16"

6

 

8

10

 

13

14

 

18

 

 

 

 

 

 

 

 

 

 

 

5/16"

1/2"

12

 

17

19

 

26

27

 

37

 

 

 

 

 

 

 

 

 

 

 

3/8"

9/16"

23

 

31

35

 

47

49

 

67

 

 

 

 

 

 

 

 

 

 

 

7/16"

5/8"

36

 

48

55

 

75

78

 

106

 

 

 

 

 

 

 

 

 

 

 

1/2"

3/4"

55

 

75

85

 

115

120

 

163

 

 

 

 

 

 

 

 

 

 

 

9/16"

13/16"

78

 

106

121

 

164

171

 

232

 

 

 

 

 

 

 

 

 

 

 

5/8"

15/16"

110

 

149

170

 

230

240

 

325

 

 

 

 

 

 

 

 

 

 

 

3/4"

1-1/8"

192

 

261

297

 

403

420

 

569

 

 

 

 

 

 

 

 

 

 

 

7/8"

1-5/16"

306

 

416

474

 

642

669

 

907

 

 

 

 

 

 

 

 

 

 

 

1"

1-1/2"

467

 

634

722

 

979

1020

 

1383

 

 

 

 

 

 

 

 

 

 

 

METRIC SERIES

ATORQUE

CHART

8.8

Metric Bolt Head

10.9

Metric

Identification

Metric

 

Grade 8.8

 

Grade 10.9

 

 

 

Coarse Thread

 

 

 

Fine Thread

 

 

A

 

 

 

 

 

 

 

 

 

 

A

 

 

Marking on Head

 

 

 

Marking on Head

 

 

 

 

 

 

 

 

 

Diameter &

 

 

 

 

 

 

 

 

 

 

Diameter &

 

Metric 8.8

Metric 10.9

 

Metric 8.8

Metric 10.9

Thread Pitch

Wrench

 

Thread Pitch

 

 

 

 

 

 

 

 

 

(Millimeters)

Size

N-m

lbs-ft

N-m

lbs-ft

 

N-m

lbs-ft

N-m

lbs-ft

(Millimeters)

 

 

 

 

 

 

 

 

 

 

 

 

6 x 1.0

10 mm

8

6

11

8

 

8

6

11

8

6 x 1.0

 

 

 

 

 

 

 

 

 

 

 

 

8 x 1.25

13 mm

20

15

27

20

 

21

16

29

22

8 x 1.0

 

 

 

 

 

 

 

 

 

 

 

 

10 x 1.5

16 mm

39

29

54

40

 

41

30

57

42

10 x 1.25

 

 

 

 

 

 

 

 

 

 

 

 

12 x 1.75

18 mm

68

50

94

70

 

75

55

103

76

12 x 1.25

 

 

 

 

 

 

 

 

 

 

 

 

14 x 2.0

21 mm

109

80

151

111

 

118

87

163

120

14 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

16 x 2.0

24 mm

169

125

234

173

 

181

133

250

184

16 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

18 x 2.5

27 mm

234

172

323

239

 

263

194

363

268

18 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

20 x 2.5

30 mm

330

244

457

337

 

367

270

507

374

20 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

22 x 2.5

34 mm

451

332

623

460

 

495

365

684

505

22 x 1.5

 

 

 

 

 

 

 

 

 

 

 

 

24 x 3.0

36 mm

571

421

790

583

 

623

459

861

635

24 x 2.0

 

 

 

 

 

 

 

 

 

 

 

 

30 x 3.0

46 mm

1175

867

1626

1199

 

1258

928

1740

1283

30 x 2.0

 

 

 

 

 

 

 

 

 

 

 

 

Typical Washer

Flat Washer

Installations

Lock Washer

Bolt

 

 

8/9/00

 

 

82Appendix

Bolt Torque & Size Charts (Rev. 3/28/2007)

Image 82
Contents Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationStorage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMTractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 2 & 3 Quick Hitches Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Shorten DrivelinePull-Type Units Cutting Height AdjustmentDriveline Interference Check Mounted & Semi-Mounted UnitsWheel Spacing Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionMowing Tips Cutter OperationTransporting PRE-OPERATION Check List Owners ResponsibilityLubrication Owner ServiceBlocking Method Gearbox LubricationJackstand Placement and Lubrication Points Removing Blades Figure Installing BladesBlade Servicing Sharpening BladesRepairing Optional Chain Shielding Slip Clutch AdjustmentRepairing Rubber Shielding Shielding RepairServicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Seal Replacement Dealer ServiceGearbox Maintenance Seal InstallationDisassemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsDealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Hydraulic Hoses Install A-Frame MountedInstall Tailwheel Arms Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Fill Gearboxes Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440PRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalSAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois