Woods Equipment manual DS1260 & DS1440 Mounted or SEMI-MOUNTED Cutter, Install A-Frame Mounted

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(Figure 31)

DS1260 & DS1440 MOUNTED OR SEMI-MOUNTED CUTTER

Place jackstands under cutter to raise it off the ground to provide clearance when assembling cutter. See “BLOCKING METHOD” on page 21 for jackstand placement.

Install A-Frame (Mounted)

1.Attach A-Frame weldment (3) to the lower (square) hole of the cutter mast plates. Secure using carriage bolts (29), bushing sleeves (19), washers

(28)and lock nuts (25).

2.Remove two lock nuts (26) from rear of cutter. Slide washer (37), rear A-frame bar (2), and second washer (37) over bolt and re-attach with lock nuts (26).

3.Attach the two rear A-frame bars (2) together at the top rear hole using cap screw (36), spacer sleeve (9), and lock nut (25).

4.Place both break links (7) together and position between front holes of rear A-frame bars. Secure rear A-frame bars and break links together using cap screw (36), spacer sleeve (9), and lock nut

(25). NOTE: Break links must rest on top of rear spacer sleeve (9).

5.Place spacer sleeve (8) through front holes of break links. Align break links with rear holes of A- frame weldment (3) and secure together using cap screw (33), sleeve (6), and lock nut (34).

Install Tailwheel Arms

Attach tailwheel arms (1) to tailwheel using eight (four per arm) cap screws (24) and lock nuts (25).

NOTE: Position tailwheel arms on tailwheel to desired location (usually on row crop centers).

Install Spring Arm

1.Attach spring arm (10) to cylinder (14) or ratchet

(18)using pin (22).

2.Place spring arm (10) and spring (11) on deck as shown. Secure spring arm (10) to spring arm lugs (on the cutter) using pin (20) and two cotter pins

(35). Install retaining cap screw (38) and flange lock nut (39).

Install Height Adjustment Device

Ratchet

Attach ratchet (18) to tailwheel lugs and secure with pin (21) and two cotter pins (35).

Cylinder

1.Place hydraulic cylinder (14) between lugs (Position A) on tailwheel.

NOTE: Semi-mount units require cylinder to be located between rear holes (Position B) of tail- wheel lugs.

2.Extend cylinder rod, place transport lock bracket

(13)over cylinder rod end and between lugs on tailwheel.

3.Align holes of cylinder rod, transport lock bracket and lugs on tailwheel. Secure assembly using pin

(21)and two cotter pins (35).

Install Hydraulic Hoses

On mounted units with optional hydraulic cut- ting height adjustment, use a double-acting cylin- der with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

If using a cylinder other than the one supplied by Woods, make sure a breather fitting is installed in the cylinder rod end port. Use a restricter fitting in the base end port to dampen the cutter lowering action.

NOTE: Semi-mounted requires only one hose kit installed in base end of cylinder.

NOTE: Mounted units must use a double-acting cylinder to prevent damage to tailwheels during transport.

1.Connect hoses (17) to elbows (16).

2.Install reducer bushing (15) and restricter swivel elbow (16) in port at each end of cylinder (14). Position elbow to point toward front of cutter.

3.Install optional stroke control kit (23) to cylinder rod. Stroke control kit is used to set cut height.

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (5) to input shaft of gearbox. Tighten cap screws (31) and lock nuts (32).

3.Attach rear tether chain of driveline to driveline shield.

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MAN0571 (Rev. 6/15/2007)

 

 

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Contents Rotary Cutter Introduction Table of Contents DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q SpecificationsGeneral Information Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation TransportationKeep children and bystanders away from stor- age area MaintenanceStorage Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMConnect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten DrivelineCutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted UnitsAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade SelectionTransporting Cutter OperationMowing Tips PRE-OPERATION Check List Owners ResponsibilityOwner Service Blocking MethodLubrication Gearbox LubricationJackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding RepairUsed Aircraft Tires Figure Flexible Coupler Rubber Disk ReplacementServicing Tires Safely Periodically or Before Extended Storage CleaningAfter Each Use Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal InstallationHorizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsDS1260 & DS1440 PULL-TYPE Cutter Assembly InstructionsDealer SET-UP Instructions Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440Delivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois