Woods Equipment DS1440Q, DSO1260Q, DS1260 Owner Service, Blocking Method, Gearbox Lubrication

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OWNER SERVICE

The information in this section is written for operators who possess basic mechanical skills. If you need help, your dealer has trained service technicians available. For your protection, read and follow the safety informa- tion in this manual.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

CAUTION

If you do not understand any part of this manual and need assistance, see your dealer.

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

BLOCKING METHOD

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

To minimize the potential hazards of working under- neath the cutter, follow these procedures.

1.Jackstands with a load rating of 1000 lbs or more are the only approved blocking device for this cutter. Install a minimum of four jackstands (shown by Xs in Figure 10) under the cutter before working underneath unit.

Do not position jackstands under wheels, axles, or wheel supports. Components can rotate and cause cutter to fall.

2.Consider the overall stability of the blocked unit. Just placing jackstands underneath will not ensure your safety.

The working surface must be level and solid to support the weight on the jackstands. Make sure jackstands are stable, both top and bottom. Make sure cutter is approximately level.

3.With full cutter weight lowered onto jackstands, test blocking stability before working underneath.

4.If cutter is attached to tractor when blocking, set the brakes, remove key, and block cutter before working underneath.

5.Securely block rear tractor wheels, in front and behind. Tighten tractor lower 3-point arm anti-sway mechanism to prevent side-to-side movement.

LUBRICATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

See Figure 10 for lubrication points and frequency or lubrication based on normal operating conditions. Severe or unusual conditions may require more fre- quent lubrication.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is fol- lowed.

Gearbox Lubrication

1.For gearbox, use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL-4 or -5 in gearboxes.

2.Fill gearbox until oil runs out the side plug on gearbox. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs.

Driveline Lubrication

1.Lubricate the driveline slip joint every ten operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2.Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

3.Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

MAN0571 (Rev. 6/15/2007)

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Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 3 Standard Hitch Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 2 & 3 Quick Hitches Shorten DrivelineDriveline Interference Check Cutting Height AdjustmentPull-Type Units Mounted & Semi-Mounted UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox LubricationJackstand Placement and Lubrication Points Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesRepairing Rubber Shielding Slip Clutch AdjustmentRepairing Optional Chain Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSpindle Gearbox Repair Figure Remove Gearbox From Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Tailwheel Arms Install A-Frame MountedInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly DS1260 & DS1440 ALL Models Install Chain or Rubber ShieldingFill Gearboxes Rubber Shielding FigureDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois