Woods Equipment DS1260Q, DSO1260Q manual Blade Servicing, Removing Blades Figure, Installing Blades

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BLADE SERVICING

Removing Blades (Figure 11)

NOTICE

If blade pin (12) is seized in crossbar and extreme force will be needed to remove it, support crossbar from below to prevent gearbox damage.

1.Disconnect driveline from tractor PTO.

2.Open blade access cover and align crossbar (8) with blade access hole in the cutter frame. Remove cap screw (32), blade pin lock clip (16), keyhole plate (15), and shims (13 & 14). Carefully drive blade pin (12) out of crossbar.

3.Rotate crossbar (8) and repeat for opposite blade.

Installing Blades

CAUTION

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

NOTICE

Crossbar rotation has counterclockwise rota- tion on left gearbox and clockwise rotation on the right gearbox when looking down on cutter. Be sure to install blade cutting edge to lead in correct rotation.

8.Crossbar

9.Blade

12.Blade pin

13.Shim

14.Shim

15.Keyhole plate

16.Blade pin lock clip

32.Cap screw

Figure 11. Blade Assembly

NOTE: Always replace or sharpen both blades at the same time.

1.Inspect blade pin (12) for nicks or gouges, and if you find any, replace the blade pin.

2.Insert blade pin through the blade (9). Blade should swivel on blade pin; if it doesn’t, determine the cause and correct.

3.Align crossbar (8) with blade access hole in cutter frame. Apply a liberal coating of Never Seez® or equivalent to blade pin and crossbar hole. Make sure blade offset is away from cutter. Push blade pin through crossbar. Pin should rotate freely prior to installing blade clip (16).

4.Install shims (13 & 14) over blade pin.

NOTE: Only use enough shims to allow keyhole plate (15) to slide into blade pin groove.

5.Install blade clip (16) over keyhole plate and into blade pin groove.

6.Secure into position with cap screw (32). Torque cap screw to 85 lbs ft.

7.Repeat steps for opposite side.

NOTE: Blade should be snug but should swivel on pin without having to exert excessive force. Keep any spacers not used in the installation as replace- ments or for future installation.

Sharpening Blades

NOTICE

When sharpening blades, grind the same amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause struc- tural cracks to cutter.

1.Sharpen both blades at the same time to maintain balance. Follow original sharpening pattern.

2.Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3.Do not sharpen back side of blade.

Figure 12. Sharpen Blade Cutting Edge

MAN0571 (Rev. 6/15/2007)

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Contents Rotary Cutter Introduction Table of Contents DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q SpecificationsGeneral Information Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationKeep children and bystanders away from stor- age area MaintenanceStorage Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushConnect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted & SEMI-MOUNTED Shorten Driveline Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesMounted & Semi-Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel SpacingTransporting Cutter OperationMowing Tips Owners Responsibility PRE-OPERATION Check ListGearbox Lubrication Owner ServiceBlocking Method LubricationJackstand Placement and Lubrication Points Sharpening Blades Installing BladesBlade Servicing Removing Blades FigureShielding Repair Slip Clutch AdjustmentRepairing Rubber Shielding Repairing Optional Chain ShieldingUsed Aircraft Tires Figure Flexible Coupler Rubber Disk ReplacementServicing Tires Safely Periodically or Before Extended Storage CleaningAfter Each Use Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Seal Installation Dealer ServiceGearbox Maintenance Seal ReplacementAssemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyDS1260 & DS1440 PULL-TYPE Cutter Assembly InstructionsDealer SET-UP Instructions DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Driveline Install A-Frame MountedInstall Tailwheel Arms Install Hydraulic HosesDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly Rubber Shielding Figure Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Fill GearboxesDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois