Woods Equipment DS1440Q, DSO1260Q, DS1260Q Troubleshooting, Problem Possible Cause Solution

Page 27

TROUBLESHOOTING

PROBLEM

POSSIBLE CAUSE

SOLUTION

 

 

 

Does not cut

Dull blades

Sharpen blades.

 

Worn or broken blades

Replace blades. (Replace in pairs

 

 

only.)

 

Incorrect PTO speed

Set at rated PTO speed.

 

Ground speed too fast

Reduce ground speed.

 

Drive not functioning (blades do

Check drive shaft connection.

 

not turn when PTO is running)

Check gearbox.

 

Gearbox malfunction

Repair gearbox.

 

Excessive clutch slippage

Adjust clutch.

 

Incorrect blade direction

Check to be sure blade edge is

 

 

correct for direction of rotation.

 

 

 

Streaks or ragged cut

Broken or worn blades

Replace or sharpen blades.

 

Attitude incorrect

Level machine.

 

Ground speed too fast

Reduce ground speed.

 

Excessive cutting height

Lower cutting height. (Note: Set

 

 

height so blades do not frequently

 

 

hit ground.)

 

Excessive lush and tall vegetation

Recut at 90° to first pass.

 

 

 

Excessive side skid wear

Running with skids continuously

Raise cutting height or adjust.

 

on ground

 

 

 

 

Excessive clutch slippage

Clutch out of adjustment

Adjust clutch.

 

Clutch discs worn; wear stops

Replace discs.

 

contacting opposite plate

 

 

Blades hitting ground

Raise cutting height.

 

 

 

Vibration

Broken blade

Replace blades in pairs.

 

Bearing failure

Check gearbox shafts for side

 

 

play.

 

Hitch length incorrect

Reset hitch length.

 

Universal drive

Adjust pedestal bearing height to

 

 

be parallel to ground.

 

Flexible coupler is binding

Lubricate grease fitting on spline

 

 

yoke.

 

 

 

Blades hitting deck

Bent blades or crossbar

Replace bent blades or crossbar.

 

 

 

Blades hitting each other

Side drive failure

Retime blades, or replace rubber

 

 

coupler disks. See page 35.

 

 

 

Unit will not raise

Low oil

Add hydraulic oil.

 

 

 

MAN0571 (Rev. 6/15/2007)

Troubleshooting 27

 

 

Image 27
Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Shorten Driveline Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesMounted & Semi-Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel SpacingCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListGearbox Lubrication Owner ServiceBlocking Method LubricationJackstand Placement and Lubrication Points Sharpening Blades Installing BladesBlade Servicing Removing Blades FigureShielding Repair Slip Clutch AdjustmentRepairing Rubber Shielding Repairing Optional Chain ShieldingFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Seal Installation Dealer ServiceGearbox Maintenance Seal ReplacementAssemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Driveline Install A-Frame MountedInstall Tailwheel Arms Install Hydraulic HosesDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly Rubber Shielding Figure Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Fill GearboxesDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois