Woods Equipment DS1440Q, DSO1260Q, DS1260 RPM Front CV Drive Assembly Walterscheid Star Profile

Page 69

540 RPM FRONT CV DRIVE ASSEMBLY

- WALTERSCHEID STAR PROFILE

(SEE PAGE 67 OR 68 FOR SPLINE PROFILE)

REF

PART

QTY

DESCRIPTION

REF

PART

QTY

DESCRIPTION

A

1005797

1

Complete CV drive asy (540 rpm)

19

40767

1

Support bearing

1

57293

1

Yoke 1-3/8, 6-spline (540 rpm)

20

40777

2

Anti-rotation chain

2

57294

1

Double yoke

21

18864

1

Decal, danger rotating driveline

4

1004967

1

Inboard yoke

22

33347

1

Decal, danger guard missing

5

57296

2

Cross & bearing

23

1001042

1

M16 x 2.0P x 90 mm HHCS 8.8

6

40765

2

Spring pin 10 x 90

24

1005522

1

M16 x 2.0P Hex lock nut

7

1004968

1

Inner profile (540 rpm)

25

40758

1

Slide lock collar repair kit

8

1010841

1

Outer profile (540 rpm)

26

1004970

1

Outer guard half (540 rpm)

9

40751

1

Inboard yoke

27

1004971

1

Inner guard half (540 rpm)

10

57299

1

Yoke 1-1/2, 23-spline

28

NSS

1

Shaft assembly, male

11

40566

1

Cross & bearing

 

 

 

(complete w/guard) (540 rpm)

 

 

 

 

12

40766

2

Bearing ring SC25

29

1010840

1

Shaft assembly, female

 

 

 

(complete w/guard) (540 rpm)

13

40779

1

Grease fitting

 

 

 

 

 

 

 

15

1003450

1

Cone & bearing asy

 

 

NSS Not serviced separately

 

 

 

 

 

 

18

40778

2

Screw (package of 10)

 

HHCS Hex head cap screw

 

 

 

 

 

MAN0571 (Rev. 6/15/2007)

Parts 69

 

 

Image 69
Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 3 Standard Hitch Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 2 & 3 Quick Hitches Shorten DrivelineDriveline Interference Check Cutting Height AdjustmentPull-Type Units Mounted & Semi-Mounted UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox LubricationJackstand Placement and Lubrication Points Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesRepairing Rubber Shielding Slip Clutch AdjustmentRepairing Optional Chain Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSpindle Gearbox Repair Figure Remove Gearbox From Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Tailwheel Arms Install A-Frame MountedInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly DS1260 & DS1440 ALL Models Install Chain or Rubber ShieldingFill Gearboxes Rubber Shielding FigureDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois