Woods Equipment DS1260Q manual Front Half Figure Install Tongue, Install 3-Joint Driveline Figure

Page 41

DS1260 & DS1440 Pull-Type Assembly (Continued)

FRONT HALF (Figure 29)

Install Tongue

1.Place tongue (1) between mast plates.

2.Place washer (26†) and sleeve (16) on cap screw (25).

3.Place washer (26) between mast plates and tongue, insert cap screw (25) with washer (26) and sleeve (16) through mast plates and tongue.

4.Secure with washer (26) and lock nut (27).

5.Attach front half of attitude rod (18) to lug on tongue using clevis pin (17) and cotter pin (33).

6.Raise front of cutter and install parking jack (6) to support tongue.

7.Attach safety tow chain (5) to tongue by wrapping chain around diagonal brace and threading the hook end back through the large link on opposite end of chain.

Install 3-Joint Driveline (Figure 29)

Install Driveline

1.Coat input shaft of gearbox with a light coating of grease.

2.Attach slip clutch on driveline (9) to input shaft of gearbox. Tighten cap screws (19) and lock nuts (20).

3.Attach rear tether chain on driveline to clip on plastic gearbox shield.

Install H-Frame

1.Place H-frame (2) in correct hole in bottom of tongue to maintain proper PTO distance (see Figure 29).

2.Secure H-frame to tongue using cap screw (23), two sleeves (3), two cup washers (4) and lock nut (24).

Attach Driveline to H-Frame

NOTE: Select holes in H-frame that will allow driveline to run level. Refer to Operation section for driveline height. Final adjustment will be necessary when cutter is attached to the tractor.

Place driveline bearing carrier between H-frame (2) and secure with clevis pin (7) and cotter pin (28).

Install Front Drive

1.Slide rear yoke of front driveline (8) over shaft of driveline (9) and align with notch on shaft.

2.Secure drives together using cap screw (21) and lock nut (20).

3.Attach tether chain on front half of driveline (8) to H-frame (2).

Install Drive Shield & Hose Holder

1.Attach drive shield (13) to driveline carrier bearing using two cap screws (32) and lock washers (31).

2.Attach hydraulic hose holder (15) to the top hole in H-frame (2) with cap screw (22), spacer (14), and lock nut (29).

MAN0571 (Rev. 6/15/2007)

Assembly 41

 

 

Image 41
Contents Rotary Cutter Introduction Table of Contents DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q SpecificationsGeneral Information Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesTraining Transportation OperationKeep children and bystanders away from stor- age area MaintenanceStorage Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushConnect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 3 Standard Hitch Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 2 & 3 Quick Hitches Shorten DrivelineDriveline Interference Check Cutting Height AdjustmentPull-Type Units Mounted & Semi-Mounted UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionTransporting Cutter OperationMowing Tips Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox LubricationJackstand Placement and Lubrication Points Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesRepairing Rubber Shielding Slip Clutch AdjustmentRepairing Optional Chain Shielding Shielding RepairUsed Aircraft Tires Figure Flexible Coupler Rubber Disk ReplacementServicing Tires Safely Periodically or Before Extended Storage CleaningAfter Each Use Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSpindle Gearbox Repair Figure Remove Gearbox From Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyDS1260 & DS1440 PULL-TYPE Cutter Assembly InstructionsDealer SET-UP Instructions DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Tailwheel Arms Install A-Frame MountedInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly DS1260 & DS1440 ALL Models Install Chain or Rubber ShieldingFill Gearboxes Rubber Shielding FigureDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDelivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois