Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Joint Assembly, Install Cups

Page 37

U-Joint Assembly

1.Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2.Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3.Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. See Figure 27. Install snap ring and repeat on opposite cup

4.Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

5.Move both yokes in all directions to check for free

movement. If movement is restricted, rap on yokes

 

sharply

with a hammer to relieve any tension.

 

Repeat

until both yokes move in all directions

 

Figure 27. Install Cups

without restriction.

MAN0571 (Rev. 6/15/2007)

Dealer Service 37

 

 

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Contents Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishTraining Safety RulesPreparation Transportation OperationStorage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushTractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 3 Standard Hitch Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 2 & 3 Quick Hitches Shorten DrivelineDriveline Interference Check Cutting Height AdjustmentPull-Type Units Mounted & Semi-Mounted UnitsDriveline Adjustment PULL-TYPE Attitude Adjustment PULL-TYPEWheel Spacing Blade SelectionMowing Tips Cutter OperationTransporting Owners Responsibility PRE-OPERATION Check ListBlocking Method Owner ServiceLubrication Gearbox LubricationJackstand Placement and Lubrication Points Blade Servicing Installing BladesRemoving Blades Figure Sharpening BladesRepairing Rubber Shielding Slip Clutch AdjustmentRepairing Optional Chain Shielding Shielding RepairServicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Gearbox Maintenance Dealer ServiceSeal Replacement Seal InstallationSpindle Gearbox Repair Figure Remove Gearbox From Cutter Horizontal Shaft Seal Repair FigureDisassemble Gearbox Assemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyDealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Tailwheel Arms Install A-Frame MountedInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly DS1260 & DS1440 ALL Models Install Chain or Rubber ShieldingFill Gearboxes Rubber Shielding FigureDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationPRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalSAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois