Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Index, Assembly

Page 84

INDEX

A

ASSEMBLY

Dealer Set-Up Instructions

DS1260 & DS1440 All Models 49

DS1260 & DS1440 Mounted or Semi-Mounted Cut- ter 44

DS1260 & DS1440 Pull-Type Cutter 38 DSO1260 Cutter 47

Dealer Set-up Instructions 38

D

DEALER CHECK LISTS

Delivery (Dealer’s Responsibility) 52

Pre-Delivery (Dealer’s Responsibility) 52

Category 2 Standard Hitch 15

Category 3 Standard Hitch 16 Tractor Adjustments 15

Pull-Type 14

Hydraulic Connection 15 Interference Check 15

Turning Limits for Optional CV Driveline 15

Cutting Height Adjustment 17 Mounted & Semi-Mounted 17 Pull-Type 17

Driveline Adjustment (Mounted) 16 Shorten Driveline 16

Driveline Adjustment (Pull-Type) 18 Driveline Attachment

Mounted & Semi-Mounted Driveline Interference Check 17

DEALER SERVICE

Crossbar

Installation 35

Removal 34

Timing 35

Gearbox Maintenance 29

Horizontal Shaft Seal Repair 30

Seal Installation 29

Seal Replacement 29

Vertical Shaft Seal Repair (Spindle Gearbox) 29

Side Drive Service 33

Spindle Gearbox Repair

Assembly 30

Disassembly 30

Installation 31

Removal 30

Splitter Gearbox Repair

Assembly 33

Disassembly 32

Installation 33

Removal 32

Universal Joint

Assembly 37

Disassembly 36

Repair 36

G

GENERAL

Abbreviations 83

Bolt Size Chart 83

Bolt Torque Chart 82

General Information 4

Introduction 2

Obtaining Replacement Manuals 2

Product Registration 2

Specifications 4

Table of Contents 3

Warranty

Product 77

Replacement Parts 73

O

OPERATION

Attitude Adjustment (Pull-Type) 18

Normal Mowing 18

Shredding 18

Blade Selection 18

Connect Cutter to Tractor

Mounted & Semi-Mounted 15

Category 2 & 3 Quick Hitches 16

Operating Technique 18

Cutter Operation 19

Mowing Tips 19

Pre-Operation Check List (Owner’s Responsibility) 20

Recommended Speed 14

Storage 19

Tractor Operation 18

Transporting 19

Wheel Spacing 18

OWNER SERVICE

Blade Servicing 23

Installation 23

Removal 23

Sharpening 23

Blocking Method 21

Cleaning 26

Flexible Coupler Rubber Disk Replacement 25

Jackstand Placement Diagram 22

Lubrication 21

Driveline 21

Gearbox 21

Lubrication Points Diagram 22

Service Tires Safely 25

Shielding Repair

Optional Chain Shielding 24

Rubber Shielding 24

Slip Clutch Adjustment 24

P

PARTS

Index to Parts Lists 53

S

SAFETY

Blocking Method 21

Check Lists

Delivery (Dealer’s Responsibility) 52

Pre-Delivery (Dealer’s Responsibility) 52

Pre-Operation (Owner’s Responsibility) 20

Free Mower Safety Video Order Form 5, 6

Safety & Instructional Decals 11, 12, 13

Safety Rules 7, 8, 9, 10

Safety Symbols Explained 2

T

TROUBLESHOOTING

Problems & Solutions 27

84 Index

MAN0571 (Rev. 6/15/2007)

 

 

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Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Operation TransportationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten DrivelineCutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted UnitsAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting PRE-OPERATION Check List Owners ResponsibilityOwner Service Blocking MethodLubrication Gearbox LubricationJackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal InstallationHorizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440Dealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois
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