Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Operation, Transportation

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SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

Remove accumulated debris from this equip- ment, power unit, and engine to avoid fire hazard.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if dam- aged.

Do not put this equipment into service unless all side skids are properly installed and in good condi- tion. Replace if damaged.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Inspect and clear area of stones, branches, or other hard objects that might be thrown, causing injury or damage.

OPERATION

Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam- age property.

If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Never direct discharge toward people, animals, or property.

Do not operate or transport equipment while under the influence of alcohol or drugs.

Operate only in daylight or good artificial light.

Keep hands, feet, hair, and clothing away from equipment while engine is running. Stay clear of all moving parts.

Always comply with all state and local lighting and marking requirements.

Never allow riders on power unit or attachment.

Power unit must be equipped with ROPS or ROPS cab and seat belt. Keep seat belt securely fastened. Falling off power unit can result in death from being run over or crushed. Keep foldable ROPS system in “locked up” position at all times.

Always sit in power unit seat when operating controls or starting engine. Securely fasten seat belt, place transmission in neutral, engage brake, and ensure all other controls are disengaged before starting power unit engine.

Operate tractor PTO at 540 RPM (1000 RPM on Q Series cutters). Do not exceed.

Look down and to the rear and make sure area is clear before operating in reverse.

Do not operate or transport on steep slopes.

Do not stop, start, or change directions sud- denly on slopes.

Use extreme care and reduce ground speed on slopes and rough terrain.

Watch for hidden hazards on the terrain during operation.

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Leak down or failure of mechanical or hydraulic system can cause equipment to drop.

On pull-type or semi-mounted units with optional hydraulic cutting height adjustment, use a single-acting cylinder with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

On mounted units with optional hydraulic cut- ting height adjustment, use a double-acting cylin- der with a maximum extended length of 28-1/4" (718 mm) from attaching point center to center.

TRANSPORTATION

The maximum transport speed for towed and semi-mounted machines is 20 mph (32 km/h). Regardless of the maximum speed capability of the towing tractor, do not exceed the implement’s max-

8Safety

1260 Safety Rules (Rev. 2/1/2007)

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Contents Rotary Cutter Introduction Table of Contents DS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q SpecificationsGeneral Information Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishPreparation Safety RulesTraining Operation TransportationKeep children and bystanders away from stor- age area MaintenanceStorage Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMConnect Cutter to Tractor PULL-TYPE OperationTractor Stability Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten DrivelineCutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted UnitsAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade SelectionTransporting Cutter OperationMowing Tips PRE-OPERATION Check List Owners ResponsibilityOwner Service Blocking MethodLubrication Gearbox LubricationJackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding RepairUsed Aircraft Tires Figure Flexible Coupler Rubber Disk ReplacementServicing Tires Safely Periodically or Before Extended Storage CleaningAfter Each Use Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal InstallationHorizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsDS1260 & DS1440 PULL-TYPE Cutter Assembly InstructionsDealer SET-UP Instructions Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440Delivery Check List Dealer Check ListsPRE-DELIVERY Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalMetric Series Torque Chart Bolt Torque ChartSAE Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois