Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Crossbar Removal

Page 34

CROSSBAR

Crossbar Removal

1.Access bottom side of cutter for crossbar removal. See BLOCKING METHOD, page 21.

NOTE: You will need to use either the puller screw (Item 6, Figure 18) or a small hydraulic jack to remove the crossbar.

2.Remove blades as shown in Figure 17.

8.Crossbar

9.Blade

12.Blade pin

13.Shim

14.Shim

15.Keyhole plate

16.Blade pin lock clip

32.Cap screw

33.Castle nut

34.Cotter pin

Figure 17. Blade Removal

3.Remove cotter pin (34) and castle nut (33) from bottom of crossbar.

4.Refer to Figure 18. Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.Position tube assembly (5) with threaded nut toward crossbar for puller screw removal or down for hydraulic jack removal.

6.For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad

(4)in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90-degrees. Use care to prevent bend- ing crossbar during removal.

1.Clevis

2.5/8 NC x 4 Cap screw

3.5/8 NC Hex nut

4.Pad assembly

5.Tube assembly

6.Screw assembly

Figure 18. Crossbar Removal

34 Dealer Service

MAN0571 (Rev. 6/15/2007)

 

 

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Contents Rotary Cutter Introduction Table of Contents General Information SpecificationsDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesPreparation Operation TransportationStorage MaintenanceKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMTractor Stability OperationConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Category 2 & 3 Quick Hitches Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Shorten DrivelinePull-Type Units Cutting Height AdjustmentDriveline Interference Check Mounted & Semi-Mounted UnitsWheel Spacing Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Blade SelectionMowing Tips Cutter OperationTransporting PRE-OPERATION Check List Owners ResponsibilityLubrication Owner ServiceBlocking Method Gearbox LubricationJackstand Placement and Lubrication Points Removing Blades Figure Installing BladesBlade Servicing Sharpening BladesRepairing Optional Chain Shielding Slip Clutch AdjustmentRepairing Rubber Shielding Shielding RepairServicing Tires Safely Flexible Coupler Rubber Disk ReplacementUsed Aircraft Tires Figure After Each Use CleaningPeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Seal Replacement Dealer ServiceGearbox Maintenance Seal InstallationDisassemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsDealer SET-UP Instructions Assembly InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Hydraulic Hoses Install A-Frame MountedInstall Tailwheel Arms Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Fill Gearboxes Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440PRE-DELIVERY Check List Dealer Check ListsDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalSAE Series Torque Chart Bolt Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois