Woods Equipment DS1440Q, DSO1260Q, DS1260Q Connect Cutter to Tractor Mounted & SEMI-MOUNTED

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5.Connect cutter driveline to tractor PTO shaft, making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove.

6.Remove parking jack from the tongue and attach it to the storage post on the front of the cutter.

7.Adjust H-frame bearing height so that the front driveline is parallel to the ground. Secure with 1/2 x 5-3/4 clevis pin and 1/4 x 1-1/2 cotter pin.

8.Attach drive shaft shield to bearing housing using two 3/8 x 1 cap screws and 3/8 lock washers.

Hydraulic Connection

1.Inspect hydraulic hoses to ensure they are in good condition.

2.Clean the fittings before connecting them to the tractor hydraulic ports.

3.Attach the hydraulic hose from the cutter to the tractor.

4.Route the hose through the hose holder on H- frame and be sure the hose can slide freely in the holder. Do not allow hose slack to drag on the ground or become caught on tractor protrusions.

5.From the operator position, start tractor and raise and lower deck several times to purge trapped air from the hydraulic cylinder.

Interference Check

1.Be sure that tractor 3-point lift links do not interfere with hydraulic hoses, cutter driveline, or cutter frame.

2.Check for straight-ahead operation and at full- turning angles. If there is any interference, remove the lower lift links.

3.Contact between tractor lift links and cutter parts can cause damage, especially when turning.

Turning Limits for Optional CV Driveline

You must not exceed a turning angle of 80 degrees at the head of the Constant Velocity driveline or damage will occur.

To check for potential excessive turn angle:

1.Disconnect driveline from tractor, start engine and turn as far right or left as possible.

2.Shut engine off, set parking brake, remove key, and try to connect CV driveline to tractor. If it cannot be connected, the angle is too severe.

3.Restart engine and straighten angle slightly. Repeat step 2 until driveline can be connected.

The point at which the driveline can be connected is the maximum turn that should be made.

CONNECT CUTTER TO TRACTOR (MOUNTED & SEMI-MOUNTED)

Tractor Adjustments

Before attaching tractor to cutter, install sway blocks or sway chains, or adjust stabilizer bars. Refer to the trac- tor operator's manual for instructions.

Install tractor front end weights as recommended by the tractor manufacturer to provide 20% of weight on front wheels.

A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position. Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with front wheel weights, ballast in tires or front tractor weights. Weigh the tractor and equipment. Do not estimate.

Figure 2. 3-Point Mounting Positions

Category 2 Standard Hitch

1.Position tractor lower lift arms between hitch mast plates.

2.Insert lower hitch pins to Position B, Figure 2, through mast plates and tractor lower lift arms.

3.Secure with lynch pins.

4.Attach top link for mounted units in the middle hole of upper mast using top link pin.

MAN0571 (Rev. 6/15/2007)

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Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishSafety Rules TrainingPreparation Transportation OperationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Be Careful Safety & Instructional Decals6a PN RPM -OR 6b PN 1000 RPM Keep Away15a PN 540 RPM 15b PN 1000 RPM Raised Cutter can Drop and CrushOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Shorten Driveline Driveline Adjustment Mounted & SEMI-MOUNTEDCategory 3 Standard Hitch Category 2 & 3 Quick HitchesMounted & Semi-Mounted Units Cutting Height AdjustmentDriveline Interference Check Pull-Type UnitsBlade Selection Attitude Adjustment PULL-TYPEDriveline Adjustment PULL-TYPE Wheel SpacingCutter Operation Mowing TipsTransporting Owners Responsibility PRE-OPERATION Check ListGearbox Lubrication Owner ServiceBlocking Method LubricationJackstand Placement and Lubrication Points Sharpening Blades Installing BladesBlade Servicing Removing Blades FigureShielding Repair Slip Clutch AdjustmentRepairing Rubber Shielding Repairing Optional Chain ShieldingFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Problem Possible Cause Solution TroubleshootingMAN0571 rev /15//2007 Seal Installation Dealer ServiceGearbox Maintenance Seal ReplacementAssemble Gearbox Horizontal Shaft Seal Repair FigureSpindle Gearbox Repair Figure Remove Gearbox From Cutter Disassemble GearboxSpindle Gearbox Assembly Reinstall GearboxDisassemble Gearbox Figure Splitter Gearbox Repair Figure Remove Gearbox from CutterAssemble Gearbox Figure Side Drive ServiceCrossbar Removal CrossbarCrossbar Timing Crossbar InstallationUniversal Joint Repair Joint DisassemblyInstall Cups Joint AssemblyAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter DS1260 & DS1440 Pull-Type Cutter Assembly Rear Half Install SMV EmblemDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Install 3-Joint Driveline Figure Front Half Figure Install TongueInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install Driveline Install A-Frame MountedInstall Tailwheel Arms Install Hydraulic HosesDS1260 & DS1440 Mounted Cutter Assembly See Figure Install SMV Emblem Semi-MountedDSO1260 Cutter Figure Install Hitch MechanismDSO1260 Cutter Assembly Rubber Shielding Figure Install Chain or Rubber ShieldingDS1260 & DS1440 ALL Models Fill GearboxesDS1440 DS1260DS1260 DS1440 Optional Chain Shielding InstallationDealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description Tongue S/N 1081498 & after DS1260 / DS1440 PULL-TYPE Assembly Front HalfDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly Tailwheel see DS1260 / DS1440 Mounted Cutter AssemblyDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly Drive 540 RPM see page 74 -or DSO1260 AssemblyGear 19 are Reversed on RPM Gearbox DS1260 / DS1440 / DSO1260 Splitter Gearbox AssemblyDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler DS1260 / DS1260Q & DS1440 / DS1440Q Front Equal Angle Drive Assembly PULL-TYPERear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts See page 67 or 68 for Spline Profile RPM Front CV Drive Assembly Walterscheid Star ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE See page 70 or 71 for Weasler Profile RPM Front CV Drive Assembly Walterscheid Spline ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive DS1260 Q / DS1440 Q / DSO1260 Q Slip Clutch Drive Assembly MountedREF Part QTY Description Wheel & Tire AssemblyMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260/DSO1260 DS1440 DS1260 / DS1440 Belt Shielding StandardDS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Crossbar Puller Optional Hydraulic Cylinder Stroke Control KIT OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Abbreviations Bolt Size ChartIndex AssemblyWarranty South Illinois Route Post Office Box Oregon, Illinois