Woods Equipment DSO1260Q, DS1440Q, DS1260Q manual Universal Joint Repair, Joint Disassembly

Page 36

UNIVERSAL JOINT REPAIR

1.Yoke

2.Cup and bearing

3.Snap ring

4.Journal cross

Figure 22. Universal Joint Exploded View

U-Joint Disassembly

1.Remove external snap rings from yokes in four locations as shown in Figure 23.

Figure 23. Remove Snap Ring

2.With snap rings removed, support drive in vise, hold yoke in hand and tap on yoke to drive cup up out of yoke. See Figure 24.

Figure 25. Remove Cups

3.Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke. Repeat Step 2 and Step 3 for opposite cup.

 

Figure 26. Remove Cups

 

4. Place universal cross in vise as shown in Figure 26

 

and tap on yoke to remove cup. Repeat Step 3 for

 

final removal. Drive remaining cup out with a drift

Figure 24. Remove Cups

and hammer.

36 Dealer Service

MAN0571 (Rev. 6/15/2007)

 

 

Image 36
Contents Rotary Cutter Introduction Table of Contents Specifications General InformationDS1260 DSO1260 DS1440 DS1260Q DSO1260Q DS1440Q Free Mower Safety Video Training Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules TrainingPreparation Operation TransportationMaintenance StorageKeep children and bystanders away from stor- age area Follow manual instructions for storage Safety & Instructional Decals Be CarefulKeep Away 6a PN RPM -OR 6b PN 1000 RPMRaised Cutter can Drop and Crush 15a PN 540 RPM 15b PN 1000 RPMOperation Tractor StabilityConnect Cutter to Tractor PULL-TYPE Connect Cutter to Tractor Mounted & SEMI-MOUNTED Driveline Adjustment Mounted & SEMI-MOUNTED Category 3 Standard HitchCategory 2 & 3 Quick Hitches Shorten DrivelineCutting Height Adjustment Driveline Interference CheckPull-Type Units Mounted & Semi-Mounted UnitsAttitude Adjustment PULL-TYPE Driveline Adjustment PULL-TYPEWheel Spacing Blade SelectionCutter Operation Mowing TipsTransporting PRE-OPERATION Check List Owners ResponsibilityOwner Service Blocking MethodLubrication Gearbox LubricationJackstand Placement and Lubrication Points Installing Blades Blade ServicingRemoving Blades Figure Sharpening BladesSlip Clutch Adjustment Repairing Rubber ShieldingRepairing Optional Chain Shielding Shielding RepairFlexible Coupler Rubber Disk Replacement Servicing Tires SafelyUsed Aircraft Tires Figure Cleaning After Each UsePeriodically or Before Extended Storage Troubleshooting Problem Possible Cause SolutionMAN0571 rev /15//2007 Dealer Service Gearbox MaintenanceSeal Replacement Seal InstallationHorizontal Shaft Seal Repair Figure Spindle Gearbox Repair Figure Remove Gearbox From CutterDisassemble Gearbox Assemble GearboxReinstall Gearbox Spindle Gearbox AssemblySplitter Gearbox Repair Figure Remove Gearbox from Cutter Disassemble Gearbox FigureSide Drive Service Assemble Gearbox FigureCrossbar Crossbar RemovalCrossbar Installation Crossbar TimingJoint Disassembly Universal Joint RepairJoint Assembly Install CupsAssembly Instructions Dealer SET-UP InstructionsDS1260 & DS1440 PULL-TYPE Cutter Install SMV Emblem DS1260 & DS1440 Pull-Type Cutter Assembly Rear HalfDS1260 & DS1440 Pull-Type Cutter Assembly Front Half Front Half Figure Install Tongue Install 3-Joint Driveline FigureInstall CV Driveline Optional DS1260 & DS1440 CV Drive Installation Install A-Frame Mounted Install Tailwheel ArmsInstall Hydraulic Hoses Install DrivelineDS1260 & DS1440 Mounted Cutter Assembly Install SMV Emblem Semi-Mounted See FigureInstall Hitch Mechanism DSO1260 Cutter FigureDSO1260 Cutter Assembly Install Chain or Rubber Shielding DS1260 & DS1440 ALL ModelsFill Gearboxes Rubber Shielding FigureDS1260 DS1440Optional Chain Shielding Installation DS1260 DS1440Dealer Check Lists PRE-DELIVERY Check ListDelivery Check List Parts Index DS1260 / DS1440 Main Frame Assembly Part QTY Description DS1260 / DS1440 PULL-TYPE Assembly Front Half Tongue S/N 1081498 & afterDS1260 / DS1440 PULL-TYPE Assembly Rear Half DS1260 / DS1440 PULL-TYPE Optional CV Mounting Assembly DS1260 / DS1440 Mounted Cutter Assembly Tailwheel seeDS1260 / DS1440 SEMI-MOUNTED Cutter Assembly DSO1260 Assembly Drive 540 RPM see page 74 -orDS1260 / DS1440 / DSO1260 Splitter Gearbox Assembly Gear 19 are Reversed on RPM GearboxDS1260 / DS1440 / DSO1260 Spindle Gearbox Assembly DS1260 / DS1440 / DSO1260 Flexible Coupler Front Equal Angle Drive Assembly PULL-TYPE DS1260 / DS1260Q & DS1440 / DS1440QRear Equal Angle Drive Assembly PULL-TYPE See page 69 for Star Profile Parts RPM Front CV Drive Assembly Walterscheid Star Profile See page 67 or 68 for Spline ProfileRPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINED RPM 1-3/8 21-SPLINED RPM 1-3/4 20-SPLINE RPM Front CV Drive Assembly Walterscheid Spline Profile See page 70 or 71 for Weasler ProfileRear FIXED-LENGTH Drive for Constant Velocity Drive Slip Clutch Drive Assembly Mounted DS1260 Q / DS1440 Q / DSO1260 QWheel & Tire Assembly REF Part QTY DescriptionMDS1260 / MDS1440 Mounted Tailwheel Assembly 00 x 9 Tire DS1260 / DS1440 Belt Shielding Standard DS1260/DSO1260 DS1440DS1260 / DS1440 Chain Shielding Optional 2 x 8 Stroke Hydraulic Cylinder Optional Hydraulic Cylinder Stroke Control KIT Optional Crossbar Puller OptionalBolt Torque Chart SAE Series Torque ChartMetric Series Torque Chart Bolt Size Chart AbbreviationsAssembly IndexWarranty South Illinois Route Post Office Box Oregon, Illinois