Woods Equipment BW240HDQ manual Storage

Page 10

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

(Safety Rules continued from previous page)

Never go underneath equipment (lowered to the ground or raised) unless it is properly blocked and secured. Never place any part of the body under- neath equipment or between moveable parts even when the engine has been turned off. Hydraulic system leak down, hydraulic system failures, mechanical failures, or movement of control levers can cause equipment to drop or rotate unexpect- edly and cause severe injury or death. Follow Oper- ator's Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer.

Keep all persons away from operator control area while performing adjustments, service, or maintenance.

Make certain all movement of equipment com- ponents has stopped before approaching for ser- vice.

Frequently check blades. They should be sharp, free of nicks and cracks, and securely fastened.

Do not handle blades with bare hands. Careless or improper handling may result in serious injury.

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

Tighten all bolts, nuts, and screws to torque chart specifications. Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service.

Make sure all safety decals are installed. Replace if damaged. (See Safety Decals section for location.)

Make sure shields and guards are properly installed and in good condition. Replace if damaged.

Never perform service or maintenance with engine running.

Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

Service and maintenance work not covered in OWNER SERVICE must be done by a qualified dealership. Special skills, tools, and safety proce- dures may be required. Failure to follow these instructions can result in serious injury or death.

Explosive separation of tire and rim parts can cause serious injury or death. Release all air pres- sure before loosening bolts on wheel.

STORAGE

Before disconnecting and storing, follow these instructions:

Store on level, solid ground.

Disconnect driveline and secure up off the ground.

Lower wings to ground.

Raise cutter center section and pin transport bar in raised position.

Attach parking jack and raise tongue weight off tractor drawbar.

Place wedge blocks at front and rear of wheels on center section and each wing to pre- vent wheel rotation.

Securely block all four corners of center sec- tion and each wing with jackstands.

Remove hydraulic hoses after tractor is turned off and all system pressure is released by operating valve levers several times.

Remove safety tow chain.

Remove retainer pin and high strength draw- bar pin.

Keep children and bystanders away from stor- age area.

10Safety

BW1800/BW1260 SR (Rev. 11/13/2008)

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Contents Batwing Introduction To the DealerTable of Contents General Information SpecificationsBW240HD / BW240HDQ Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 Located on Wheel Rims 1000 RPM Safety Operation Connecting Cutter to TractorOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningCleaning Service Tires SafelyShielding Repair Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureGearbox Repair Disassembly FigureRemoval from Cutter Figure Reinstallation GearboxAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkFill Gearboxes Install Tandem Wheel Assembly Wing Install Tandem Wheel Assembly CenterOptional Equipment Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty