Woods Equipment BW240HDQ manual Joint Assembly, Service Tires Safely

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4.Place universal cross in vise as shown in Figure 19 and tap on yoke to remove cup. Repeat Step 3 for final removal. Drive remaining cup out with a drift and hammer.

Figure 19

U-Joint Assembly

1.Place seals securely on bearing cups. Insert cup into yoke from outside and press in with hand pressure as far as possible. Insert journal cross into bearing cup with grease fitting away from shaft. Be careful not to disturb needle bearings. Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure.

2.Trap cups in vise and apply pressure. Be sure journal cross is started into bearings and continue pressure with vise, squeezing in as far as possible. Tapping the yoke will help.

3.Seat cups by placing a drift or socket (slightly smaller than the cup) on cup and rap with a hammer. Install snap ring and repeat on opposite cup.

4.Repeat Step 1 and Step 2 to install remaining cups in remaining yoke.

5.Move both yokes in all directions to check for free movement. If movement is restricted, rap on yokes sharply with a hammer to relieve any tension. Repeat until both yokes move in all directions without restriction.

SERVICE TIRES SAFELY

Used Aircraft Tires (Figure 20)

WARNING

Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job.

Always maintain the correct tire pressure. Do not inflate tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure and result in a tire explosion. Welding can structurally weaken or deform the wheel.

When inflating tires, use a clip-on chuck and an exten- sion hose long enough to allow you to stand to the side

not in front of or over the tire assembly. Use a safety cage if available.

Check wheels for low pressure, cuts, bubbles, dam- aged rims, or missing lug bolts and nuts.

Never remove split rim assembly hardware (A) with the tire inflated.

A

PN 1006348

Figure 20. Split Rim Tire Servicing

32 Dealer Service

MAN0763 (10/10/2008)

 

 

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Contents Batwing Introduction To the DealerTable of Contents BW240HD / BW240HDQ SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules InstallationTraining PreparationTransportation OperationMaintenance Storage PN 1006348 Located on Wheel Rims Safety & Instructional DecalsBe Careful 1000 RPM Safety Operation Connecting Cutter to TractorOperation Cutting Height Adjustment Hydraulic ConnectionInterference Check CV Driveline Turning LimitsTractor Operation Cutter OperationMowing Tips Cutting Height Normal Mowing WingsShredding TransportingLock-Up Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Blade Installation Figure Seasonal LubricationBlades Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningShielding Repair Service Tires SafelyCleaning Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Reinstallation GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Assembly Assembly InstructionsCenter Section Assembly Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationInstall CV Drive Optional Install Wing Cylinder & Transport lockWing Assembly Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationFill Gearboxes Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Optional Equipment Install Tandem Wheel Assembly CenterInstall Tandem Wheel Assembly Wing Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty