Woods Equipment BW240HDQ manual Operation, Connecting Cutter to Tractor

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OPERATION

The designed and tested safety of this machine depends on it being operated within the limitations as explained in this manual. Be familiar with and follow all safety rules in the manual, on the cutter and on the tractor.

The safe operation of this cutter is the responsibility of the operator, who must be properly trained. The opera- tor should be familiar with the equipment and all safety practices before starting operation. Read the safety information on page 7 through page 13.

Recommended tractor ground speed for most condi- tions is from 1 to 6 mph.

Always operate tractor PTO at 540 rpm on BW240HD and 1,000 rpm for the BW240HDQ.

Full chain or rubber shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or dam- age property.

If this machine is not equipped with full chain or rubber shielding, operation must be stopped when anyone comes within 300 feet (92 m).

This shielding is designed to reduce the risk of thrown objects. The mower deck and protec- tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition. It is possible for objects to ricochet and escape, traveling as much as 300 feet (92 m).

Never allow children or untrained persons to operate equipment.

Do not allow bystanders in the area when oper- ating, attaching, removing, assembling, or servic- ing equipment.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

CAUTION

Stop power unit and equipment immediately upon striking an obstruction. Turn off engine, remove key, inspect, and repair any damage before resuming operation.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear

sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

CONNECTING CUTTER TO TRACTOR

NOTICE

For tractors with a 1-3/8" diameter PTO shaft, the horizontal distance from the end of the tractor PTO shaft to the center of drawbar pin should be 14" for the 540 rpm cutter and 16" for the 1000 rpm cutter. Tractors with 1-3/4 20-spline PTO shaft should be set to 20". This will minimize joint knock and damage to drive components.

Figure 1. Cutter to Tractor Connection

1.Attach cutter using a 1-1/2" clevis pin and clip.

2.Attach safety tow chain (6) to drawbar support. Leave enough slack for turning.

3.Connect cutter driveline to tractor PTO shaft, making sure the spring-activated lock pin slides freely and is seated in tractor PTO splined groove.

4.Attach driveline shield tether chain to tractor drawbar to prevent rotation.

NOTE: CV driveline does not require a tether chain.

5.Remove parking jack (20) from the tongue and attach it to the storage post on the front of the left wing.

NOTE: Equal Angle Drive Only: With cutting height established, adjust the 3-joint H-frame bearing height so that the front driveline is parallel to the ground.

14 Operation

MAN0763 (10/10/2008)

 

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Contents Batwing Introduction To the DealerTable of Contents BW240HD / BW240HDQ SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage PN 1006348 Located on Wheel Rims Safety & Instructional DecalsBe Careful 1000 RPM Safety Operation Connecting Cutter to TractorOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningShielding Repair Service Tires SafelyCleaning Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Reinstallation GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationFill Gearboxes Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Optional Equipment Install Tandem Wheel Assembly CenterInstall Tandem Wheel Assembly Wing Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty