Woods Equipment BW240HDQ manual Safety Rules, Installation, Training, Preparation

Page 7

SAFETY RULES

ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!

Safety is a primary concern in the design and manufacture of our products. Unfortunately, our efforts to provide safe equipment can be wiped out by an operator’s single careless act.

In addition to the design and configuration of equipment, hazard control and accident preven- tion are dependent upon the awareness, con- cern, judgement, and proper training of personnel involved in the operation, transport, maintenance, and storage of equipment.

It has been said, “The best safety device is an informed, careful operator.” We ask you to be that kind of operator.

INSTALLATION

Hydraulics must be connected as instructed in this manual. Do not substitute parts, modify, or connect in any other way.

TRAINING

Safety instructions are important! Read all attachment and power unit manuals; follow all safety rules and safety decal information. (Replace- ment manuals and safety decals are available from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319- 6637.) Failure to follow instructions or safety rules can result in serious injury or death.

If you do not understand any part of this manual and need assistance, see your dealer.

Know your controls and how to stop engine and attachment quickly in an emergency.

Operators must be instructed in and be capable of the safe operation of the equipment, its attach- ments, and all controls. Do not allow anyone to operate this equipment without proper instructions.

Keep hands and body away from pressurized lines. Use paper or cardboard, not hands or other body parts to check for leaks. Wear safety goggles. Hydraulic fluid under pressure can easily penetrate skin and will cause serious injury or death.

Make sure that all operating and service person- nel know that if hydraulic fluid penetrates skin, it must be surgically removed as soon as possible by a doctor familiar with this form of injury or gan- grene, serious injury, or death will result. CON-

TACT A PHYSICIAN IMMEDIATELY IF FLUID ENTERS SKIN OR EYES. DO NOT DELAY.

Never allow children or untrained persons to operate equipment.

PREPARATION

Check that all hardware is properly installed. Always tighten to torque chart specifications unless instructed otherwise in this manual.

Air in hydraulic systems can cause erratic oper- ation and allows loads or equipment components to drop unexpectedly. When connecting equipment or hoses or performing any hydraulic maintenance, purge any air in hydraulic system by operating all hydraulic functions several times. Do this before putting into service or allowing anyone to approach the equipment.

Make sure all hydraulic hoses, fittings, and valves are in good condition and not leaking before starting power unit or using equipment. Check and route hoses carefully to prevent damage. Hoses must not be twisted, bent sharply, kinked, frayed, pinched, or come into contact with any moving parts. Operate moveable components through full operational range to check clearances. Replace any damaged hoses immediately.

After connecting hoses, check that all control lever positions function as instructed in the Opera- tor's Manual. Do not put into service until control lever and equipment movements are correct.

Set tractor hydraulic relief valve at 2500 psi (170 bars) (17,000 kPa) to prevent injury and equipment damage due to hydraulic system failure.

Your dealer can supply original equipment hydraulic accessories and repair parts. Substitute parts may not meet original equipment specifica- tions and may be dangerous.

Always wear relatively tight and belted clothing to avoid getting caught in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

Make sure attachment is properly secured, adjusted, and in good operating condition.

Make sure spring-activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove.

(Safety Rules continued on next page)

BW1800/BW1260 SR (Rev. 11/13/2008)

Safety 7

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Contents Batwing To the Dealer IntroductionTable of Contents General Information SpecificationsBW240HD / BW240HDQ Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 Located on Wheel Rims 1000 RPM Safety Operation Connecting Cutter to TractorOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckCutting Height Normal Mowing Wings Tractor OperationCutter Operation Mowing TipsWing Lock-Up ShreddingTransporting Lock-UpCenter Section Lock-Up PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureCleaning Service Tires SafelyShielding Repair Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox MaintenanceGearbox Repair Disassembly FigureRemoval from Cutter Figure Gearbox ReinstallationAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Inspection Gearbox InstallationCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Dealer SET-UP Instructions AssemblyAssembly Instructions Center Section AssemblyInstall SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Spring Wheel ArmsJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Transport lock Wing AssemblyWing Cylinder & Wing Transport Lock Installation Install Wing Wheel YokeInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkFill Gearboxes Install Tandem Wheel Assembly Wing Install Tandem Wheel Assembly CenterOptional Equipment Chain Shielding Installation Center Section Install Chain or Belt ShieldingBelt Shielding Installation Center Section Belt Shielding Installation Right Wing Winch Kit InstallationDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListBW240HD, BW240HDQ PartsMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Part QTY Description Splitter Gearbox AssemblyCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/4 20-Splined RPM 1-3/8 21-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Operation Winch KIT OptionalThis KIT does not FIT BW240 BW240HD Shredder KIT OptionalParts Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Warranty