Woods Equipment BW240HDQ manual Blade Sharpening, Slip Clutch Adjustment Figure

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Blade Sharpening

NOTICE

When sharpening blades, grind the same amount on each blade to maintain balance. Replace blades in pairs. Unbalanced blades will cause excessive vibration, which can damage gearbox bearings. Vibration may also cause struc- tural cracks to cutter.

1.Sharpen both blades at the same time to maintain balance. Follow original sharpening pattern.

2.Do not sharpen blade to a razor edge—leave at least a 1/16" blunt edge.

3.Do not sharpen back side of blade.

Figure 6. Blade Sharpening

SLIP CLUTCH ADJUSTMENT (Figure 7)

The slip clutch is designed to slip so that the gearbox and driveline are protected if the cutter strikes an obstruction.

A new slip clutch or one that has been in storage over the winter may seize. Before operating the cutter, make sure it will slip by performing the following operation:

1.Turn off tractor engine and remove key.

2.Remove driveline from tractor PTO.

3.Loosen six 10 mm cap screws (6) to remove all tension from Belleville spring plate (5).

4.Hold clutch hub (3) solid and turn shaft to make sure clutch slips.

5.If clutch does not slip freely, disassemble and clean the thrust plate faces (4), flange yoke (1), and clutch hub (3).

6.Reassemble clutch.

7.Tighten Belleville spring plate (5) until it is against the thrust plate (4) of the clutch, and then back off each of the six nuts by 2 full revolutions. The gap between Belleville spring plate and thrust plate should be 1/8" as shown in Figure 7.

8.If a clutch continues to slip when the spring is compressed to 1/8" gap, check friction discs (2) for excessive wear. Discs are 1/8" when new. Replace discs after 1/16" wear. Minimum disc thickness is 1/16".

1.Flange yoke

2.Friction disc

3.Hub 1-3/8 round bore

4.Thrust plate

5.Belleville spring plate

6.10 mm x 1.5P x 50 mm Cap screw

7.10 mm x 1.5P Hex nut

8.12 mm x 1.5P x 65 mm Cap screw

9.12 mm x 1.5P Hex nut

Figure 7. Slip Clutch Assembly

22 Owner Service

(Rev. 9/4/2009) MAN0763 (10/10/2008)

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Contents Batwing Introduction To the DealerTable of Contents General Information SpecificationsBW240HD / BW240HDQ Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 Located on Wheel Rims 1000 RPM Safety Operation Connecting Cutter to TractorOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningCleaning Service Tires SafelyShielding Repair Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureGearbox Repair Disassembly FigureRemoval from Cutter Figure Reinstallation GearboxAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkFill Gearboxes Install Tandem Wheel Assembly Wing Install Tandem Wheel Assembly CenterOptional Equipment Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty