Woods Equipment BW240HD manual Install CV Drive Optional, Install Wing Cylinder & Transport lock

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Install CV Drive (Optional)

Before installing cutter input driveline to gearbox, check the tag wired to the driveline and the tag wired to the input shaft of gearbox. Ensure the tag rpm speeds match the rpm speed decal on front of cutter. After con- firming all speeds match, remove and discard tags and then complete driveline assembly.

1.Align hole in drive yoke with groove on gearbox input shaft and slide rear half of drive (23) onto shaft.

2.Secure with bolt and nut supplied with drive.

21. CV Drive

4.Repeat procedure of opposite wing.

13.

Hinge pin

33.

1" Flat washer

64.

Spring pin, 1/4 x 1-1/2

Figure 28. Right Wing Installation (Typical)

Install Wing Cylinder & Transport lock

Refer to Figure 29.

1.Slide rod end of wing cylinder (5) through box end of wing transport lock bracket (20).

Figure 27. CV Drive Installation

WING ASSEMBLY

Install Wing

CAUTION

Use a suitable lifting device of sufficient capac- ity. Use adequate personnel to handle heavy com- ponents.

The wing must be installed in the following sequence and will require at least two people. A floor jack or a suitable lifting device will be helpful to align decks when installing the hinge pin.

1.Remove hinge pin (13) from center section.

2.Place wing assembly adjacent to the center section and align hinge sections.

3.Insert hinge pin through the hinge sections and secure with spring pin (67) and washer (35) on both ends.

2.Place base end of cylinder and wing transport lock bracket over cylinder lug on center section and align holes. Secure to cylinder lug using clevis pin (19) and two cotter pins (63).

3.Remove plug from base end of hydraulic cylinder and rod end of cylinder.

4.Extend cylinder fully and replace plug in base end of cylinder. This trapped air will help push wing down.

5.Align cylinder rod end with slotted holes on wing cylinder lugs and secure using clevis pin (18) and two cotter pins (63).

6.Insert lock-up pin (29) in lower hole and secure using lynch pin (40).

7.Install bushing (24) and elbow (23) to the rod end of cylinder (5). Position elbow to point to the center section.

8.Insert hose (25) through hose guide on transport lock bracket and secure to elbow.

9.Repeat procedure for opposite wing.

(Rev. 9/4/2009) MAN0763 (10/10/2008)

Assembly 37

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Contents Batwing To the Dealer IntroductionTable of Contents General Information SpecificationsBW240HD / BW240HDQ Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Be Careful Safety & Instructional DecalsPN 1006348 Located on Wheel Rims 1000 RPM Safety Operation Connecting Cutter to TractorOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Tractor OperationMowing Tips Cutting Height Normal Mowing WingsTransporting ShreddingLock-Up Wing Lock-UpCenter Section Lock-Up PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Gearbox Lubrication LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureCleaning Service Tires SafelyShielding Repair Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureGearbox Repair Disassembly FigureRemoval from Cutter Figure Gearbox ReinstallationAssembly DisassemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Inspection Gearbox InstallationCrossbar Removal Crossbar RemovalJoint Disassembly Crossbar InstallationUniversal Joint Repair Joint Assembly Assembly Instructions AssemblyCenter Section Assembly Dealer SET-UP InstructionsInstall SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Spring Wheel ArmsJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Cylinder & Transport lock Install CV Drive OptionalWing Assembly Install WingWing Cylinder & Wing Transport Lock Installation Install Wing Wheel YokeInstall Wing Driveline Install Wing Wheel Yoke Adjustment LinkFill Gearboxes Install Tandem Wheel Assembly Wing Install Tandem Wheel Assembly CenterOptional Equipment Chain Shielding Installation Center Section Install Chain or Belt ShieldingBelt Shielding Installation Center Section Belt Shielding Installation Right Wing Winch Kit InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListBW240HD, BW240HDQ PartsMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Part QTY Description Splitter Gearbox AssemblyCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/4 20-Splined RPM 1-3/8 21-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Operation Winch KIT OptionalThis KIT does not FIT BW240 BW240HD Shredder KIT OptionalParts SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty