Woods Equipment BW240HDQ manual Assembly Instructions, Dealer SET-UP Instructions

Page 33

ASSEMBLY INSTRUCTIONS

DEALER SET-UP INSTRUCTIONS

Assembly of this cutter is the responsibility of the WOODS dealer. It should be delivered to the owner completely assembled, lubricated and adjusted for nor- mal cutting conditions.

The cutter is shipped partially assembled. Assembly will be easier if components are aligned and loosely assembled before tightening hardware. Recommended torque values for hardware are located on page 72.

Select a suitable working area. A smooth hard surface, such as concrete, will make assembly much quicker. Open parts boxes and lay out parts and hardware to make location easy. Refer to illustrations, accompany- ing text, parts lists and exploded view drawings.

Complete the check list on page 44 when assembly is complete and cutter is delivered to the customer.

Before working underneath, carefully read Oper- ator’s Manual instructions, disconnect driveline, raise mower, securely block up all corners with jackstands, and check stability. Secure blocking prevents equipment from dropping due to hydrau- lic leak down, hydraulic system failures, or mechanical component failures.

Do not disconnect hydraulic lines until machine is securely blocked or placed in lowest position and system pressure is released by operating valve levers.

CAUTION

Always wear relatively tight and belted clothing to avoid entanglement in moving parts. Wear sturdy, rough-soled work shoes and protective equipment for eyes, hair, hands, hearing, and head; and respirator or filter mask where appropriate.

CENTER SECTION ASSEMBLY

Install Hydraulic Hoses

1.Insert one 264 inch (wing cylinder) hose and one 230 inch (center cylinder) hose into the right tube in the center section. Insert one 264 inch hose into the left tube.

2.Extend the 264" hoses approximately 52 inches past the back of the center section. Extend the 230" hose approximately 22 inches past the back of the center section.

3.Secure hose to center section using hose clamps (12), carriage bolts (59) and lock nuts (32). Clamps are used at the both front and at the rear of the deck.

4.Do not tighten clamps at this time. Hoses lengths may need to be adjusted once assembly is complete.

12. Feedline clamp

32. 5/16 NC Lock nut

59.5/16 NC x 1 HHCS GR5 12

59

32

DP3

Figure 21. Hoses Clamped to Deck, Rear Right Side

Install Attitude Rods

4. Attitude rod

21. 1" Spacer

29. 1" Hex nut

33. 1" Flat washer

Figure 22. Attitude Rods Attached to Wheel Yoke

1.Insert attitude rods (4) through front of center section frame, out the center of the deck and through pivot casting in wheel yoke arm assembly. The rod is a very tight fit; use care to prevent thread damage during installation.

2.Slide spacers (21) over rods and install washers (33) and two nuts (34) per rod.

(Rev. 9/4/2009) MAN0763 (10/10/2008)

Assembly 33

Image 33
Contents Batwing To the Dealer IntroductionTable of Contents Specifications General InformationBW240HD / BW240HDQ Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 Located on Wheel Rims 1000 RPM Safety Connecting Cutter to Tractor OperationOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Tractor OperationMowing Tips Cutting Height Normal Mowing WingsTransporting ShreddingLock-Up Wing Lock-UpCenter Section Lock-Up PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureService Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureDisassembly Figure Gearbox RepairRemoval from Cutter Figure Gearbox ReinstallationDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Inspection Gearbox InstallationCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Assembly Instructions AssemblyCenter Section Assembly Dealer SET-UP InstructionsInstall SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Spring Wheel ArmsJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Cylinder & Transport lock Install CV Drive OptionalWing Assembly Install WingWing Cylinder & Wing Transport Lock Installation Install Wing Wheel YokeInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineFill Gearboxes Install Tandem Wheel Assembly Center Install Tandem Wheel Assembly WingOptional Equipment Chain Shielding Installation Center Section Install Chain or Belt ShieldingBelt Shielding Installation Center Section Belt Shielding Installation Right Wing Winch Kit InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListBW240HD, BW240HDQ PartsMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Part QTY Description Splitter Gearbox AssemblyCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/4 20-Splined RPM 1-3/8 21-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Operation Winch KIT OptionalThis KIT does not FIT BW240 BW240HD Shredder KIT OptionalParts SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty