Woods Equipment BW240HDQ manual Gearbox Lubrication, Driveline Lubrication

Page 20

1.

Driveline U-joint

10 Hours

2.

Telescoping shaft

10 Hours

3.

Carrier bearing block

40 Hours

4.

CV body assembly

10 hours

 

(10 pumps minimum)

 

5.

Driveline shield

10 Hours

6.

Splined yoke

10 Hours

7.

Gearbox (above lower

Daily

 

line on dipstick)

 

8.

Tongue pivot

40 Hours

9.

Wheel yoke pivot

40 Hours

10.

Gearbox (bottom of

Daily

 

side hole)

 

11.

Tailwheel spindle

20 Hours

12.

Turnbuckle

40 Hours

Figure 4. Jackstand Placement and Lubrication Points

LUBRICATION

Do not let excess grease collect on or around parts, particularly when operating in sandy areas.

See Figure 4 for lubrication points and frequency or lubrication based on normal operating conditions. Severe or unusual conditions may require more fre- quent lubrication.

Use a lithium grease of #2 consistency with a MOLY (molybdenum disulfide) additive for all locations unless otherwise noted. Be sure to clean fittings thoroughly before attaching grease gun. One good pump of most guns is sufficient when the lubrication schedule is fol- lowed.

Gearbox Lubrication

For gearbox, use a high quality gear oil with a viscosity index of 80W or 90W and an API service rating of GL– 4 or –5 in gearboxes. Splitter Gearbox; Fill gearbox

until oil runs out the side plug on gearbox. Wing Gear- box; Fill gearbox until oil is just above lower line on dip- stick. Check gearbox daily for evidence of leakage, and contact your dealer if leakage occurs. Use sealant on vent plug threads during installation. Check vent plug periodically and clean if it does not relieve pressure.

Driveline Lubrication

1.Lubricate the driveline slip joint every eight operating hours. Failure to maintain proper lubrication could result in damage to U-joints, gearbox, and driveline.

2.Lower cutter to ground, disconnect driveline from tractor PTO shaft, and slide halves apart but do not disconnect from each other.

3.Apply a bead of grease completely around male half where it meets female half. Slide drive halves over each other several times to distribute grease.

20 Owner Service

(Rev. 11/9/2009)

MAN0763 (10/10/2008)

Image 20
Contents Batwing Introduction To the DealerTable of Contents BW240HD / BW240HDQ SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishSafety Rules InstallationTraining PreparationTransportation OperationMaintenance Storage PN 1006348 Located on Wheel Rims Safety & Instructional DecalsBe Careful 1000 RPM Safety Operation Connecting Cutter to TractorOperation Cutting Height Adjustment Hydraulic ConnectionInterference Check CV Driveline Turning LimitsTractor Operation Cutter OperationMowing Tips Cutting Height Normal Mowing WingsShredding TransportingLock-Up Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Blade Installation Figure Seasonal LubricationBlades Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningShielding Repair Service Tires SafelyCleaning Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Reinstallation GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Assembly Assembly InstructionsCenter Section Assembly Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationInstall CV Drive Optional Install Wing Cylinder & Transport lockWing Assembly Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationFill Gearboxes Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Optional Equipment Install Tandem Wheel Assembly CenterInstall Tandem Wheel Assembly Wing Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Bolt Torque Chart SAE Series Torque ChartAppendix Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty