Woods Equipment BW240HDQ manual Crossbar Removal

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CROSSBAR REMOVAL

1.It is necessary to gain access to bottom side of cutter for crossbar removal. See Blocking Method page 19.

NOTE: You will need to use either the puller screw (Item 6, Figure 13) or a small hydraulic jack to remove the crossbar.

2.Remove blades from crossbar as shown in Figure 12.

7.Blade pin

8.Crossbar assembly

9.Shim, 18 ga

10.Shim, 20 ga

11.Keyhole plate

12.Blade lock clip

50.1/2 NC x 1-1/4 HHCS GR5

Figure 12. Blade Removal

3.Remove cotter pin from bottom of crossbar and remove nut and washer.

4.Refer to Figure 13. Attach a clevis (1) to each end of crossbar, using blade pins, spacers, keyhole plates, and blade pin clips.

5.Position tube assembly (5) with threaded nut (4) toward crossbar for puller screw removal or down for hydraulic jack removal.

6.For removal with puller screw, attach tube (5) to each clevis with bolts (2) and nuts (3). Place pad

(4)in nut and thread puller screw (6) into nut from bottom. Tighten until pad is solid against gearbox shaft. For best results, strike head of puller screw with a hammer while tightening with a wrench.

7.For removal with a jack, attach tube to each clevis with puller links (7), bolts (2), and nuts (3). Place jack on tube with end of jack pressing against gearbox shaft. Slowly apply force with jack.

NOTE: Hydraulic jack will not operate if tipped more than 90°. Use care to prevent bending cross- bar during removal.

1.Crossbar puller clevis

2.5/8 NC x 4-1/2 HHCS

3.5/8 NC Hex nut

4.Crossbar puller pad

5.Crossbar puller tube

6.Crossbar puller screw

7.Crossbar puller link

Figure 13. Crossbar Removal

30 Dealer Service

MAN0763 (10/10/2008)

 

 

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Contents Batwing Introduction To the DealerTable of Contents Specifications General InformationBW240HD / BW240HDQ Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 Located on Wheel Rims 1000 RPM Safety Connecting Cutter to Tractor OperationOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningService Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureDisassembly Figure Gearbox RepairRemoval from Cutter Figure Reinstallation GearboxDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineFill Gearboxes Install Tandem Wheel Assembly Center Install Tandem Wheel Assembly WingOptional Equipment Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty