Woods Equipment BW240HDQ manual Index

Page 74

INDEX

AO

ADJUSTMENTS

Cutting Height 15

Slip Clutch 22

ASSEMBLY

Dealer Set-Up Instructions 33

Fill Gearboxes 39

Optional Equipment 40

D

DEALER CHECK LIST

Check Lists

Delivery (Dealer’s Responsibility) 44 Pre-Delivery (Dealer’s Responsibility) 44

DEALER SERVICE

Crossbar

Installation 31

Removal 30

Gearbox Maintenance

Seal Installation 25

Seal Replacement 25

Horizontal Shaft Replacement 26

Vertical Shaft Replacement 26

Gearbox Repair

Assembly 26

Disassembly 26

Reinstallation 27

Removal 26

Service Tires Safely 32

Splitter Gearbox Repair

Assembly 28

Disassembly 28

Gearbox Inspection 29

Gearbox Installation 29

Removal 28

Universal Joint

Assembly 32

Disassembly 31

Repair 31

OPERATION

Connecting Cutter to Tractor 14

Cutting Height Adjustment 15

CV Driveline Turning Limits 15

Hydraulic Connection 15

Interference Check 15

Cutter Operation 16

Mowing Tips 16

Shredding 17

Pre-Operation Check List (Owner’s Responsibility) 18

Storage 18

Tractor Operation 16

Transporting 17

Lock-Up 17

Center Section 18

Wing 17

OWNER SERVICE

Blades

Installation 21

Removal 21

Sharpening 22

Blocking Method 19

Cleaning 23

Lubrication

Driveline 20

Gearbox 20

Lubrication Points Diagram 20

Seasonal 21

Service Tires Safely 23

Shielding Repair 23

Slip Clutch Adjustment 22

P

PARTS

Parts Index 45

S

SAFETY

Blocking Method 19

Check Lists

G

Delivery Check List (Dealer’s Responsibility)

GENERAL

44

Pre-Delivery Check List (Dealer’s

Abbreviations 73

Bolt Size Chart 73

Responsibility) 44

Bolt Torque Chart 72

Pre-Operation Check List (Owner’s

General Information 4

Responsibility) 18

Introduction 2

Free Mower Safety Video Order Form 5, 6

Obtaining Replacement Manuals 2

Safety & Instructional Decals 11, 12, 13

Product Registration 2

Safety Rules 7, 8, 9, 10

Specifications 4

Safety Symbols Explained 2

Table of Contents 3

 

Warranty

T

Product 45

Replacement Parts 50

TROUBLESHOOTING 24

 

 

74 Index

MAN0763 (10/10/2008)

 

 

Image 74
Contents Batwing Introduction To the DealerTable of Contents BW240HD / BW240HDQ SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage PN 1006348 Located on Wheel Rims Safety & Instructional DecalsBe Careful 1000 RPM Safety Operation Connecting Cutter to TractorOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningShielding Repair Service Tires SafelyCleaning Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Reinstallation GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationFill Gearboxes Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Optional Equipment Install Tandem Wheel Assembly CenterInstall Tandem Wheel Assembly Wing Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty