Woods Equipment BW240HDQ manual Table of Contents

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TABLE OF CONTENTS

INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 SAFETY VIDEO ORDER FORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72 BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 73 INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74 PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . BACK COVER

MAN0763 (10/10/2008)

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Contents Batwing To the Dealer IntroductionTable of Contents Specifications General InformationBW240HD / BW240HDQ Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishPreparation Safety RulesInstallation TrainingOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 Located on Wheel Rims 1000 RPM Safety Connecting Cutter to Tractor OperationOperation CV Driveline Turning Limits Cutting Height AdjustmentHydraulic Connection Interference CheckCutting Height Normal Mowing Wings Tractor OperationCutter Operation Mowing TipsWing Lock-Up ShreddingTransporting Lock-UpCenter Section Lock-Up PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Blade Removal Figure Blade Installation FigureSeasonal Lubrication BladesBlade Sharpening Slip Clutch Adjustment FigureService Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingSeal Replacement Figure Dealer ServiceDealer Service Gearbox MaintenanceDisassembly Figure Gearbox RepairRemoval from Cutter Figure Gearbox ReinstallationDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Inspection Gearbox InstallationCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Dealer SET-UP Instructions AssemblyAssembly Instructions Center Section AssemblyInstall SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Spring Wheel ArmsJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Install CV Drive OptionalInstall Wing Cylinder & Transport lock Wing AssemblyWing Cylinder & Wing Transport Lock Installation Install Wing Wheel YokeInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineFill Gearboxes Install Tandem Wheel Assembly Center Install Tandem Wheel Assembly WingOptional Equipment Chain Shielding Installation Center Section Install Chain or Belt ShieldingBelt Shielding Installation Center Section Belt Shielding Installation Right Wing Winch Kit InstallationDelivery Check List Dealer Check ListsDealer Check Lists PRE-DELIVERY Check ListBW240HD, BW240HDQ PartsMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Part QTY Description Splitter Gearbox AssemblyCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/4 20-Splined RPM 1-3/8 21-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Operation Winch KIT OptionalThis KIT does not FIT BW240 BW240HD Shredder KIT OptionalParts Metric Series Bolt Torque ChartSAE Series Torque Chart AppendixAbbreviations Bolt Size ChartIndex IndexWarranty Warranty