Woods Equipment BW240HDQ manual Seasonal Lubrication, Blades, Blade Removal Figure

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Seasonal Lubrication

In addition to the daily recommended lubrication, a more extensive application is recommended season- ally.

1.Fill CV double yokes with 20 pumps of grease with the joints in a straight line.

2.Articulate CV body to maximum angle several times to ensure full coverage of joints.

3.Place joints in the straight position and add 10 additional pumps of grease to both joints.

4.Wipe telescoping drive clean of all old grease and contaminants.

5.Add a thin layer of new grease over telescoping drive.

BLADES

Before working underneath, read manual instructions, securely block up, and check stabil- ity. Secure blocking prevents equipment from dropping due to hydraulic leak down, hydraulic system failure, or mechanical component failure.

Blade Removal (Figure 5)

7.Blade pin

8.Crossbar assembly

9.Shim, 18 ga

10.Shim, 20 ga

11.Keyhole plate

12.Blade lock clip

50.1/2 NC x 1-1/4 HHCS GR5

Figure 5. Blade Assembly

1.Disconnect driveline from tractor PTO.

2.Raise cutter and block securely (see Figure 4).

3.Align crossbar (8) with blade access hole in the cutter frame. Remove cap screw (50), blade pin

lock clip (12, keyhole plate (11), and shims (9 & 10). Carefully drive blade pin (7) out of crossbar.

4.Rotate crossbar and repeat for opposite blade.

NOTICE

If blade pin (7) is seized in crossbar and extreme force will be needed to remove it, support crossbar from below to prevent gearbox damage.

Blade Installation (Figure 5)

CAUTION

Your dealer can supply genuine replacement blades. Substitute blades may not meet original equipment specifications and may be dangerous.

NOTICE

Crossbar rotation has clockwise rotation on left gearbox and counterclockwise rotation on the right and center gearboxes when looking down on cut- ter. Be sure to install blade cutting edge to lead in correct rotation.

NOTE: Always replace or sharpen both blades at the same time.

1.Inspect blade pin (7) for nicks or gouges, and if you find any, replace the blade pin.

2.Insert blade pin through the blade. Blade should swivel on blade pin; if it doesn’t, determine the cause and correct.

3.Align crossbar (8) with blade access hole in cutter frame. Apply a liberal coating of Never-Seez®or equivalent to blade pin and crossbar hole. Make sure blade offset is down away from cutter.

4.Insert blade pin (7) through blade. Push blade pin through crossbar.

5.Install shims (9 & 10) over blade pin.

NOTE: Only use enough shims to allow keyhole plate (11) to slide into blade pin groove.

6.Install blade clip (12) over keyhole plate and into blade pin groove.

7.Secure into position with cap screw (50). Torque cap screw to 85 lbs-ft.

8.Repeat steps for opposite side.

NOTE: Blade should be snug but should swivel on pin without having to exert excessive force. Blade should not move more than a 1/4 inch up or down at the tip. Keep any spacers not used in the instal- lation as replacements or for future installation.

MAN0763 (10/10/2008)

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Contents Batwing To the Dealer IntroductionTable of Contents Specifications General InformationBW240HD / BW240HDQ Safety Free Mower Safety VideoTraining Package for Rotary Mowers/Cutters-English/Spanish Training Package for Rotary Mowers/Cutters-EnglishInstallation Safety RulesTraining PreparationOperation TransportationMaintenance Storage Safety & Instructional Decals Be CarefulPN 1006348 Located on Wheel Rims 1000 RPM Safety Connecting Cutter to Tractor OperationOperation Hydraulic Connection Cutting Height AdjustmentInterference Check CV Driveline Turning LimitsCutter Operation Tractor OperationMowing Tips Cutting Height Normal Mowing WingsTransporting ShreddingLock-Up Wing Lock-UpCenter Section Lock-Up PRE-OPERATION Check ListOwner Service Owner ServiceBlocking Method Lubrication Gearbox LubricationDriveline Lubrication Seasonal Lubrication Blade Installation FigureBlades Blade Removal FigureBlade Sharpening Slip Clutch Adjustment FigureService Tires Safely CleaningShielding Repair Troubleshooting TroubleshootingDealer Service Dealer ServiceGearbox Maintenance Seal Replacement FigureDisassembly Figure Gearbox RepairRemoval from Cutter Figure Gearbox ReinstallationDisassembly AssemblySplitter Gearbox Repair Figure Removal from Cutter Gearbox Inspection Gearbox InstallationCrossbar Removal Crossbar RemovalCrossbar Installation Joint DisassemblyUniversal Joint Repair Joint Assembly Assembly Instructions AssemblyCenter Section Assembly Dealer SET-UP InstructionsInstall SMV Emblem Install Height Adjustment CylinderInstall Tongue Install Spring Wheel ArmsJoint Drive Installation Install 3-Joint Drive 540 RPM OnlyInstall Wing Cylinder & Transport lock Install CV Drive OptionalWing Assembly Install WingWing Cylinder & Wing Transport Lock Installation Install Wing Wheel YokeInstall Wing Wheel Yoke Adjustment Link Install Wing DrivelineFill Gearboxes Install Tandem Wheel Assembly Center Install Tandem Wheel Assembly WingOptional Equipment Chain Shielding Installation Center Section Install Chain or Belt ShieldingBelt Shielding Installation Center Section Belt Shielding Installation Right Wing Winch Kit InstallationDealer Check Lists Dealer Check ListsPRE-DELIVERY Check List Delivery Check ListBW240HD, BW240HDQ PartsMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Part QTY Description Splitter Gearbox AssemblyCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/4 20-Splined RPM 1-3/8 21-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Hydraulic Cylinder Stroke Control KIT Crossbar Puller OptionalWinch Kit Operation Winch KIT OptionalThis KIT does not FIT BW240 BW240HD Shredder KIT OptionalParts SAE Series Torque Chart Bolt Torque ChartAppendix Metric SeriesAbbreviations Bolt Size ChartIndex IndexWarranty Warranty