Woods Equipment BW240HDQ manual Introduction, To the Dealer

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TO THE DEALER:

Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in the Operator’s Manual are completed before releasing equipment to the owner.

The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed. Please contact your dealer to complete this form. Dealers can register all Woods product at dealer.WoodsEquipment.com under Product Registration.

Failure to register the product does not diminish customer’s warranty rights.

TO THE OWNER:

Read this manual before operating your Woods equipment. The information presented will prepare you to do a better and safer job. Keep this manual handy for ready reference. Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate. Replacement manuals can be obtained from your dealer. To locate your nearest dealer, check the Dealer Locator at www.WoodsEquipment.com, or in the United States and Canada call 1-800-319-6637.

The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as specified. Observe all safety information in this manual and safety decals on the equipment.

For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the necessary tools and equipment to handle all your needs.

Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation. Record the model number and serial number of your equipment in the spaces provided:

Model: _______________________________ Date of Purchase: _____________________

Serial Number: (see Safety Decal section for location) ____________________________________

Provide this information to your dealer to obtain correct repair parts.

Throughout this manual, the term NOTICE is used to indicate that failure to observe can cause damage to equipment. The terms CAUTION, WARNING, and DANGER are used in conjunction with the Safety-Alert Symbol (a triangle with an exclamation mark) to indicate the degree of hazard for items of personal safety.

2 Introduction

Gen’l (Rev. 3/5/2010)

 

 

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Contents Batwing Introduction To the DealerTable of Contents BW240HD / BW240HDQ SpecificationsGeneral Information Free Mower Safety Video SafetyTraining Package for Rotary Mowers/Cutters-English Training Package for Rotary Mowers/Cutters-English/SpanishTraining Safety RulesInstallation PreparationTransportation OperationMaintenance Storage PN 1006348 Located on Wheel Rims Safety & Instructional DecalsBe Careful 1000 RPM Safety Operation Connecting Cutter to TractorOperation Interference Check Cutting Height AdjustmentHydraulic Connection CV Driveline Turning LimitsMowing Tips Tractor OperationCutter Operation Cutting Height Normal Mowing WingsLock-Up ShreddingTransporting Wing Lock-UpPRE-OPERATION Check List Center Section Lock-UpBlocking Method Owner ServiceOwner Service Driveline Lubrication LubricationGearbox Lubrication Blades Blade Installation FigureSeasonal Lubrication Blade Removal FigureSlip Clutch Adjustment Figure Blade SharpeningShielding Repair Service Tires SafelyCleaning Troubleshooting TroubleshootingGearbox Maintenance Dealer ServiceDealer Service Seal Replacement FigureRemoval from Cutter Figure Disassembly FigureGearbox Repair Reinstallation GearboxSplitter Gearbox Repair Figure Removal from Cutter DisassemblyAssembly Gearbox Installation Gearbox InspectionCrossbar Removal Crossbar RemovalUniversal Joint Repair Crossbar InstallationJoint Disassembly Joint Assembly Center Section Assembly AssemblyAssembly Instructions Dealer SET-UP InstructionsInstall Height Adjustment Cylinder Install SMV EmblemInstall Spring Wheel Arms Install TongueInstall 3-Joint Drive 540 RPM Only Joint Drive InstallationWing Assembly Install CV Drive OptionalInstall Wing Cylinder & Transport lock Install WingInstall Wing Wheel Yoke Wing Cylinder & Wing Transport Lock InstallationFill Gearboxes Install Wing Wheel Yoke Adjustment LinkInstall Wing Driveline Optional Equipment Install Tandem Wheel Assembly CenterInstall Tandem Wheel Assembly Wing Install Chain or Belt Shielding Chain Shielding Installation Center SectionBelt Shielding Installation Center Section Winch Kit Installation Belt Shielding Installation Right WingPRE-DELIVERY Check List Dealer Check ListsDealer Check Lists Delivery Check ListParts BW240HD, BW240HDQMain Frame Assembly Front Section Part Main Frame Assembly Rear Section 1027070 Center wheel yoke 57050 Access hole cover 10475 Right Wing Shown REF Part QTY Description Wing & Center Gearbox Assembly 540 RPM 1000 RPM Splitter Gearbox Assembly Part QTY DescriptionCenter Deck Drive Assembly Front 3-JOINT Drive Assembly Equal Angle 540 only Rear 3-JOINT Drive Assembly Equal Angle RPM Front CV Drive RPM 1-3/8 21-Splined RPM 1-3/4 20-SplinedWing Drive Assembly Bolt Wheel & Tire Assembly Rubber Shielding Center Section Standard Rubber Shielding Wing Standard Chain 7 link 5496 Chain Shielding Wing Optional Single ROW Double ROW Tandem Axle Wheel Yoke Optional Hydraulic Cylinders Crossbar Puller Optional Hydraulic Cylinder Stroke Control KITWinch KIT Optional Winch Kit OperationBW240HD Shredder KIT Optional This KIT does not FIT BW240Parts Appendix Bolt Torque ChartSAE Series Torque Chart Metric SeriesBolt Size Chart AbbreviationsIndex IndexWarranty Warranty