Multiquip operation manual Model DCA180SSJU 60HZ Generator, Parts List NO. M3870301004

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OPERATION AND PARTS MANUAL

WHISPERWATTTM SERIES

MODEL DCA180SSJU

60HZ GENERATOR

(JOHN DEERE 6068HF485 DIESEL ENGINE)

(PARTS LIST NO. M3870301004)

Revision #3 (02/01/10)

To find the latest revision of this publication, visit our website at: www.mqpower.com

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Contents Model DCA180SSJU 60HZ Generator Parts List NO. M3870301004Proposition 65 Warning Nhtsa Reporting Safety DefectsTable of Contents MQ Power DCA-180SSJU Whisperwatttm GeneratorOrdering parts has never been easier Parts Ordering ProceduresGenerator Specifications SpecificationsDimensions Dimensions TOP, Side and FrontConjunction with Safety Safety Message Alert SymbolsPotential hazards associated with the operation of this Protection Always wear approved protectionThis generator, other property Result causing severe General SafetyRules for Safe Operation Drugs or alcoholGenerator Grounding Electrical SafetyBattery Safety Maintenance SafetyUse the following guidelines when handling the battery Avoid eye irritationDOT Towing & Transporting SafetyEmergencies Generator Decals Generator DecalsGenerator Decals Cont inued Typical Generator Grounding Application InstallationIndoor Installation Outdoor InstallationWhen connecting the generator MountingGeneral Information Generator Major Components Major ComponentsMenu Button Press this button to enter or exit menu screens Diagnostic DisplayDisplay Parameters First Time Start Up Engine. Note Displays only when SAE J1939Next item down Main Menu NavigationStored Fault Codes Diagnostic CodeEngine Configuration Data To make a selectionDiagnostic Display 24 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Auxiliary Gage Fault Active Fault Codes Shut Down Codes Backlight AdjustmentDamage Intensity Contrast AdjustmentContrast is highlighted Select Units Setup 1- Up DisplayUp display function Once the Setup 1-up Display menu icon has beenAutomatic Scan on Select the 4-Up Custom Setup from the 4-Up Setup menu Setup 4-Up DisplayTouch the Enter Button and a list of parameters will appear Utilities Engine OIL Temperature34 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Menu Touch the Menu button again to return to the MainTouch the Menu Button Highlight it, then touch Enter ECU did not respond to the PowerView request Glossary Troubleshooting informationNo parameter selected for this 4- UP quadrant Press and hold the Menu button for approximately 3 secondsGenerator Control Panel To restore power toButton on the overcurrent relay and place Circuit breaker Position onFuel Gauge Indicates amount of diesel fuel available Engine Operating PanelAuto On/Off Engine Controller Mpec FaultEngine by initializing Unit. This is considered aAre considered Output Terminal Panel FamiliarizationOutput Terminal Familiarization VAC Gfci Receptacles Removing the Plastic Face Plate Hard Wire Hookup PanelPressing Counter-clockwise will VoltageOver Current Relay Connecting LoadsThree Phase Load Single Phase LoadSystem, amust install an Load ApplicationGenerator Output Voltages Generator OutputsVoltage Change-Over Board Maximum AmpsAC Ammeter Gauge Reading Generator OUTPUTS/ Gauge ReadingShow a reading when AreUvwo Terminal Output Voltages Output Terminal Panel Connections3Ø-240V Uvwo Terminal Output Voltages 1Ø-240V Uvwo Terminal Output VoltagesUwvo Output Terminal Lugs 1Ø-277V Connections 3Ø-480 Uvwo Output Terminal VoltagesCircuit Breakers SetupLubrication Oil Fuel CheckONLY! use Refueling ProcedureRefueling Air Cleaner Fan Belt Tension Cleaning the RadiatorCoolant Antifreeze Operation Freezing WeatherBattery Cable Installation BatteryWiring AlternatorBefore Starting Generator START-UP Procedure ManualStarting Manual Speed switch OFF/RESET positionWhen the generator is set Auto mode, the generator will Starting Auto ModeOn position Figure Ammeter willGenerator START-UP Procedure Auto Mode Normal Shutdown Procedure Generator SHUT-DOWN ProceduresOFF/RESET position Emergency Shutdown Procedure Maintenance Engine Air Removal Cleaning the Fuel StrainerCheck Oil Level Replacing Oil FilterCommercial power to theand Maintenance HEATER/CHARGERTo ensure adequate starting Trailer Maintenance Maintenance TrailerBrakes Brake AdjustmentHydraulic Surge Brakes ActuatorTire Wear/Inflation Tires/Wheels/Lug NutsSuspension Use an pneumatic air Lug Nut Torque RequirementsTrailer/Towing Vehicle Wiring Diagram Trailer Wiring DiagramGenerator Wiring Diagram Generator Wiring DiagramEngine Wiring Diagram DCA-180SSJU Engine Wiring DiagramGenerator Troubleshooting Troubleshooting GeneratorEngine Controller Troubleshooting Mpec Troubleshooting Engine ControllerDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 Explanation of Code in Remarks Column Sample Parts ListSuggested Spare Parts Part number on this Suggested Spare Parts listGenerator Assy 0601842334 C01100006020601823282 0018205020Control Panel Assy M4223000404 M4223000303022100100 022100165Control BOX Assy 0601809666 M32130013020027106018 060187042378 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 0602202592 M426050000329A 0030006000 0027106016Engine and Radiator Assy Part Name QTY Remarks Engine and Radiator ASSY. Part Name Output Terminal Assy Output Terminal AssyM9220100914 M3230700113M9220101004 003932000086 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 25-1 022100150 M42606001040019206020 0601812538Battery Assy M9310500404 0602220196M9103000504 0602220921Muffler Assy 0016910025 M4330100502M4333000303 0602325066Fuel Tank Assy 0605505070 M43630001020605501069 0605516090Enclosure Assy Enclosure AssyM1413400004 M44130003020019208020 M4423000312Enclosure ASSY. Enclosure ASSY.28A 0041206000 0037906000M9113000002 002180601698 DCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 51A M4493403804 M4453001203M4453001303 52A M4493403904Rubber Seals Assy 0228900945 02292012400228901200 0228901260Nameplate and Decals Assy M9520100304 M4550000303M9520100603 M3550002702Freight Policy Terms and Conditions of Sale PartsDCA-180SSJU Operation and Parts Manual REV. #3 02/01/10 HERE’S HOW to GET Help